Nissan Juke Service and Repair Manual : Catalyst
2WD
2WD : Exploded View
1. A/F sensor 1
2. Catalyst convertor shroud upper
3. Gasket
4. Catalyst
5. Catalyst convertor support bracket rear
6. Catalyst convertor bracket (RH)
A. To exhaust system
: Engine front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
2WD : Removal and Installation
REMOVAL
1. Remove engine cover. Refer to EM-25, "Exploded View".
2. Remove cowl top extension. Refer to EXT-20, "Exploded View".
3. Remove front tube. Refer to EX-5, "Exploded View".
4. Remove A/F sensor 1.
• Using heated oxygen sensor wrench [SST: KV10117100], remove A/F sensor 1.
CAUTION:
Handle A/F sensor 1 carefully and avoid impacts.
5. Remove catalyst convertor shroud upper.
6. Remove bolts and nut of catalyst convertor turbocharger side.
7. Remove support bracket (RH).
8. Remove drive shaft insulator. Refer to 9. Remove catalyst convertor.
INSTALLATION
1. Install catalyst convertor with the following procedure.
• Tighten in numerical order as shown in the figure.
- Install catalyst convertor (base on stud position 1).
- Temporary assemble 2 (no priority).
- Temporary assemble 3, 4.
- Tightening 5, 6 and 7.
- Tightening again 8, 9 and 10.
- Temporary assemble 11.
- Tightening 12,13,14,and 15.
2. Install in the reverse order of removal after this step.
4WD
4WD : Exploded View
1. A/F sensor 1
2. Catalyst convertor shroud upper
3. Gasket
4. Heated oxygen sensor 2
5. Catalyst convertor upport bracket rear
6. Catalyst convertor
7. Catalyst convertor support bracket (RH)
A. To exhaust system
Engine front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
4WD : Removal and Installation
REMOVAL
1. Drain engine coolant. Refer to CO-11, "Draining".
2. Remove engine cover. Refer to EM-25, "Exploded View".
3. Remove cowl top extension. Refer to EXT-20, "Exploded View".
4. Remove front tube. Refer to EX-5, "Exploded View" 5. Remove A/F sensor 1.
6. Remove catalyst convertor shroud upper.
7. Remove bolts and nut of catalyst convertor turbocharger side.
8. Remove drive shaft insulator.
9. Remove support bracket (RH).
10. Move catalyst convertor.
11. Remove turbocharger. Refer to EM-36, "Exploded View".
12. Remove catalyst convertor.
INSTALLATION
1. Install catalyst convertor with the following procedure.
• Tighten in numerical order as shown in the figure.
- Install catalyst convertor (base on stud position 1).
- Temporary assemble 2 (no priority).
- Temporary assemble 3, 4.
- Tightening 5, 6 and 7.
- Tightening again 8, 9 and 10.
- Temporary assemble 11.
- Tightening 12,13,14,and 15.
2. Install in the reverse order of removal after this step.
Charge air cooler
Exploded View
1. Air inlet tube assembly
2. Air inlet tube bracket
3. Clamp
4. Air inlet hose
5. Gasket
6. Turbocharger
7. Mounting rubber
8. Charge air cooler
9. Air inlet tube assem ...
Turbocharger
Exploded View
1. Heat insulator
2. Actuator hose
3. Clamp
4. Turbocharger inlet tube
5. Gasket
6. Gasket
7. Clamp
8. Oil outlet hose
9. Oil return pipe
10. Oil supply tube
11. O-ri ...
Other materials:
4WD control module
Removal and Installation
REMOVAL
1. Turn the ignition switch OFF.
2. Remove front (left side) seat. Refer to SE-27, "Removal and Installation".
3. Remove floor carpet. Refer to INT-23, "Removal and Installation".
4. Remove G sensor. Refer to TM-282, "Removal and Install ...
Special Service Tool
HFC-134a (R-134a) Service Tool and Equipment
• Never mix HFC-134a (R-134a) refrigerant and/or its specified lubricant with
CFC-12 (R-12) refrigerant and/
or its lubricant.
• Separate and non-interchangeable service equipment must be used for handling
each type of refrigerant/
lubricant.
• R ...
Condenser
Exploded View
1. Condenser
2. Condenser lower bracket RH
3. Condenser lower bracket LH
4. O-ring
5. Liquid tank braket
6. Liquid tank
7. Braket
8. O-ring
9. Refrigerant pressure sensor
: Do not reuse
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
Condenser : Removal and Installation
C ...
