Nissan Juke Service and Repair Manual : Charge air cooler
Exploded View
1. Air inlet tube assembly
2. Air inlet tube bracket
3. Clamp
4. Air inlet hose
5. Gasket
6. Turbocharger
7. Mounting rubber
8. Charge air cooler
9. Air inlet tube assembly
10. Air inlet tube bracket
11. Air inlet hose
12. Air inlet tube assembly
13.Turbochager boost sensor
(with intake air temperture sensor 2)
14. Grommet
15. Grommet
16. Air inlet hose
17. Clamp
18. Recirculation valve
19. Clamp
20. Vacuum hose
21. Gasket
A. To vacuum gallery assembly B. To electric throttle control actuator C. To turbocharger
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
Removal and Installation
REMOVAL
1. Remove front bumper. Refer to EXT-12, "Exploded View".
2. Remove radiator core support upper. Refer to DLK-149, "MR16DDT : Exploded View".
3. Remove air inlet hose between air inlet tube and charge air cooler.
4. Remove charge air cooler (1).
CAUTION:
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material.
INSTALLATION
Install in the reverse order of removal paying attention to the following
points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is
not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to EM-31, "Removal and Installation".
Inspection
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.
• Be careful not to deform core fins.
• For cleaning procedure of charge air cooler core, refer to CO-19, "Inspection".
Intake manifold
Exploded View
1. Clamp
2. Water hose
3. PCV hose
4. Clamp
5. Gasket
6. Intake manifold
7. Clamp
8. Vacuum hose
9. Vacuum gallery assembly
10. Clamp
11. EVAP hose
12. EVAP servic ...
Catalyst
2WD
2WD : Exploded View
1. A/F sensor 1
2. Catalyst convertor shroud upper
3. Gasket
4. Catalyst
5. Catalyst convertor support bracket rear
6. Catalyst convertor bracket (RH)
A. To exhau ...
Other materials:
P160C ECM
DTC Logic
DTC DETECTION LOGIC
Diagnosis Procedure
1.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC.
3. Turn ignition switch OFF and wait for 20 seconds.
4. Turn ignition switch ON and perform the self-diagnosis.
Is the DTC P160C displayed again?
YES >> GO TO 2.
NO &g ...
Speed limiter
Speed limiter : System Diagram
Speed limiter : System Description
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line
BASIC SPEED LIMITER SYSTEM
• Speed limiter is a system that enables to restrict the vehicle speed within
the set speed that is sele ...
B2605 shift position
DTC Logic
DTC DETECTION LOGIC
NOTE:
• If DTC B2605 is displayed with DTC U1000, first perform the trouble diagnosis
for DTC U1000. Refer to
BCS-83, "DTC Logic".
• If DTC B2605 is displayed with DTC U1010, first perform the trouble diagnosis
for DTC U1010. Refer to
BCS-84, "D ...