Nissan Juke Service and Repair Manual : Charge air cooler
Exploded View
1. Air inlet tube assembly
2. Air inlet tube bracket
3. Clamp
4. Air inlet hose
5. Gasket
6. Turbocharger
7. Mounting rubber
8. Charge air cooler
9. Air inlet tube assembly
10. Air inlet tube bracket
11. Air inlet hose
12. Air inlet tube assembly
13.Turbochager boost sensor
(with intake air temperture sensor 2)
14. Grommet
15. Grommet
16. Air inlet hose
17. Clamp
18. Recirculation valve
19. Clamp
20. Vacuum hose
21. Gasket
A. To vacuum gallery assembly B. To electric throttle control actuator C. To turbocharger
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
Removal and Installation
REMOVAL
1. Remove front bumper. Refer to EXT-12, "Exploded View".
2. Remove radiator core support upper. Refer to DLK-149, "MR16DDT : Exploded View".
3. Remove air inlet hose between air inlet tube and charge air cooler.
4. Remove charge air cooler (1).
CAUTION:
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material.
INSTALLATION
Install in the reverse order of removal paying attention to the following
points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is
not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to EM-31, "Removal and Installation".
Inspection
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.
• Be careful not to deform core fins.
• For cleaning procedure of charge air cooler core, refer to CO-19, "Inspection".
Intake manifold
Exploded View
1. Clamp
2. Water hose
3. PCV hose
4. Clamp
5. Gasket
6. Intake manifold
7. Clamp
8. Vacuum hose
9. Vacuum gallery assembly
10. Clamp
11. EVAP hose
12. EVAP servic ...
Catalyst
2WD
2WD : Exploded View
1. A/F sensor 1
2. Catalyst convertor shroud upper
3. Gasket
4. Catalyst
5. Catalyst convertor support bracket rear
6. Catalyst convertor bracket (RH)
A. To exhau ...
Other materials:
P1220 fuel pump control module (FPCM)
DTC Logic
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Before performing the following procedure, confi ...
Door does not lock/unlock with driver side door lock
knob or door key cylinder
Diagnosis Procedure
1.CHECK POWER DOOR LOCK OPERATION
Check power door lock operation.
Does door lock/unlock with door lock and unlock switch?
YES >> GO TO 2.
NO >> Refer to DLK-254, "Component Function Check".
2.CHECK UNLOCK SENSOR
Check unlock sensor.
Refer to ...
How to use touch screen
CAUTION
• The glass screen on the liquid crystal display may break if it is hit with
a hard or sharp object. If the glass screen breaks, do not touch it.
Doing so could result in an injury.
• To clean the display, never use a rough cloth, alcohol, benzine, thinner or any
kind of solvent or pa ...