Nissan Juke Service and Repair Manual : Charge air cooler
Exploded View
1. Air inlet tube assembly
2. Air inlet tube bracket
3. Clamp
4. Air inlet hose
5. Gasket
6. Turbocharger
7. Mounting rubber
8. Charge air cooler
9. Air inlet tube assembly
10. Air inlet tube bracket
11. Air inlet hose
12. Air inlet tube assembly
13.Turbochager boost sensor
(with intake air temperture sensor 2)
14. Grommet
15. Grommet
16. Air inlet hose
17. Clamp
18. Recirculation valve
19. Clamp
20. Vacuum hose
21. Gasket
A. To vacuum gallery assembly B. To electric throttle control actuator C. To turbocharger
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
Removal and Installation
REMOVAL
1. Remove front bumper. Refer to EXT-12, "Exploded View".
2. Remove radiator core support upper. Refer to DLK-149, "MR16DDT : Exploded View".
3. Remove air inlet hose between air inlet tube and charge air cooler.
4. Remove charge air cooler (1).
CAUTION:
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material.
INSTALLATION
Install in the reverse order of removal paying attention to the following
points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is
not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to EM-31, "Removal and Installation".
Inspection
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.
• Be careful not to deform core fins.
• For cleaning procedure of charge air cooler core, refer to CO-19, "Inspection".
Intake manifold
Exploded View 1. Clamp 2. Water hose 3. PCV hose 4. Clamp 5. Gasket 6. Intake manifold 7. Clamp 8. Vacuum hose 9. Vacuum gallery assembly 10. Clamp 11. EVAP hose 12. EVAP servic ...Catalyst
2WD 2WD : Exploded View 1. A/F sensor 1 2. Catalyst convertor shroud upper 3. Gasket 4. Catalyst 5. Catalyst convertor support bracket rear 6. Catalyst convertor bracket (RH) A. To exhau ...Other materials:
Structure and operation
Positive Crankcase Ventilation
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase
blow-by gas to the intake
manifold.
During partial throttle operation of the engine, the intake manifold sucks the
blow ...
P1544 EGT sensor 2
DTC Logic
DTC DETECTION LOGIC
NOTE:
If DTC P1544 is displayed with DTC P0115, first perform trouble diagnosis for
DTC P0115. Refer to EC-907,
"DTC Logic".
Diagnosis Procedure
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E38. Refer to Ground ...
IGN off interlock door unlock function does not operate
Diagnosis Procedure
1.CHECK “AUTOMATIC LOCK/UNLOCK SELECT” SETTING IN “WORK SUPPORT”
1. Select “DOOR LOCK” of “BCM” using CONSULT-III.
2. Select “AUTOMATIC LOCK/UNLOCK SELECT” in “WORK SUPPORT” mode.
3. Check “AUTOMATIC LOCK/UNLOCK SELECT” in “WORK SUPPORT”.
Refer to DLK-371, "DOOR LOCK ...