Exploded View

1. Clamp
2. Water hose
3. PCV hose
4. Clamp
5. Gasket
6. Intake manifold
7. Clamp
8. Vacuum hose
9. Vacuum gallery assembly 10. Clamp
11. EVAP hose
12. EVAP service port valve 13. EVAP hose
14.EVAP canister purge volume control solenoid valve
15. Bracket
16. Clamp
17. Bracket
18. EVAP hose
19. Clamp
20. EVAP tube
21. EVAP hose
22. Clamp
23. Clamp
24. Water hose
25. Electric throttle control actuator 26. Gasket

A. To turbocharger B. To centralized under-floor piping C. To recirculation valve hose

: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly

Removal and Installation

REMOVAL

1. Remove engine cover. Refer to EM-25, "Exploded View".

2. Pull out oil level gauge.

CAUTION:

Cover the oil level gauge guide openings to avoid entry of foreign materials.

3. Disconnect turbocharger boost sensor (with intake air temperature sensor 2) harness connector. Refer to EM-31, "Exploded View".

4. Remove air inlet tube assembly. Refer to EM-31, "Exploded View".

5. Disconnect water hoses from electric throttle control actuator as follows: • Attach plug to prevent engine coolant leakage when engine coolant is not drained. Refer to CO-11, "Draining".

CAUTION:
Perform this step when the engine is cold.

NOTE:
This step is not required when removing only intake manifold.

6. Disconnect electric throttle control actuator harness connector.

7. Remove electric throttle control actuator.

CAUTION

:
• Handle carefully to avoid any shock to electric throttle control actuator.

• Never disassemble electric throttle control actuator.

8. Disconnect EVAP canister purge volume control solenoid valve harness connector, and them remove bracket with EVAP canister purge volume control solenoid valve.

9. Remove vacuum gallery.

10. Disconnect PCV hose (intake manifold side).

11. Remove intake manifold (1) with the following procedure.

• Loosen and remove intake manifold mounting bolt (A).

• Loosen mounting bolts in reverse order as shown in the figure.

: Engine front

NOTE:
Disregard the numerical order No.6 in removal.

CAUTION:
Cover engine openings to avoid entry of foreign materials.

INSTALLATION

Note the following, and install in the reverse order of removal.

Intake Manifold
1. Check if gasket is not dropped from the installation groove of intake manifold.

2. Install intake manifold with the following procedure:

a. Tighten in numerical order as shown in the figure.

: Engine front

NOTE:
• Tighten bolt the No.1 in two steps.

• The numerical order No.6 shows the second step.

3. Install in the reverse order of removal after this step.

Electric Throttle Control Actuator • Tighten bolts of electric throttle control actuator equally and diagonally in several steps.

• Perform “Throttle Valve Closed Position Learning” after repair when removing harness connector of the electric throttle control actuator. Refer to EC-135, "Work Procedure".

• Perform “Throttle Valve Closed Position Learning” and “Idle Air Volume Learning” after repair when replacing electric throttle control actuator. Refer to EC-135, "Work Procedure" and EC-136, "Work Procedure".