Nissan Juke Service and Repair Manual : Exhaust manifold
Exploded View

1. Stud bolt
2. Exhaust manifold cover
3. Exhaust manifold
4. Gasket
Engine front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
Removal and Installation
REMOVAL
1. Drain engine coolant. Refer to CO-11, "Draining".
2. Remove turbocharger. Refer to EM-36, "Exploded View".
3. Remove catalyst convertor. Refer to EM-33, "2WD : Exploded View" (2WD models) or EM-34, "4WD : Exploded View" (4WD models).
4. Remove exhaust manifold cover.
5. Remove exhaust manifold.
• Loosen nuts in reverse order as shown in the figure.
: Engine front
NOTE:
Disregard the numerical order No. 9 to 12 in removal.

6. Remove gasket.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
INSTALLATION
1. Install gasket to cylinder head as shown in the figure.
: Engine front

2. Install exhaust manifold with the following procedure: a. Tighten nuts in numerical order as shown in the figure.
: Engine front
NOTE
:
• Tighten nuts the No.1 to No.4 in two steps.
• The numerical order No.9 to No.12 shows the second step.

3. Install remaining parts in the reverse order of removal.
Inspection
INSPECTION AFTER REMOVAL
Surface Distortion
• Using feeler gauge (A) and straightedge (B), check the surface distortion
of exhaust manifold mating surface in each exhaust port
and entire part.
Limit : Refer to EM-130, "Exhaust Manifold".
• If it exceeds the limit, replace exhaust manifold.

Turbocharger
Exploded View
1. Heat insulator
2. Actuator hose
3. Clamp
4. Turbocharger inlet tube
5. Gasket
6. Gasket
7. Clamp
8. Oil outlet hose
9. Oil return pipe
10. Oil supply tube
11. O-ri ...
Oil pan (lower)
Exploded View
1. O-ring
2. Oil pan (upper)
3. Oil level gauge guide
4. O-ring
5. Oil level gauge
6. Oil pump drive chain
7. Crankshaft sprocket
8. Oil pump sprocket
9. Oil pump chain ...
Other materials:
Magnet clutch
Component Function Check
1.CHECK MAGNET CLUTCH OPERATION
Perform auto active test of IPDM E/R. Refer to PCS-12, "Diagnosis
Description" (with Intelligent Key) or PCS-
43, "Diagnosis Description" (without Intelligent Key).
Does it operate normally?
YES >> INSPECTION ...
Rear window defogger
Description
Heats the heating wire with the power supply from the rear window defogger
relay to prevent the rear window
from fogging up.
Component Function Check
1.CHECK FUNCTION
1. Perform IPDM E/R Active Test (“REAR DEFOGGER”) using CONSULT-III.
2. Touch “ON”.
3. Check that the rear windo ...
Removal and installation
IPDM E/R
Exploded View
1. IPDM E/R cover A
2. IPDM E/R
3. IPDM E/R cover B
Removal and Installation
CAUTION:
IPDM E/R integrated relays are not serviceable parts, and must not be removed
from the unit.
REMOVAL
1. Remove battery.
2. Press and expand pawls (A) on lateral side of IPDM E ...
