Nissan Juke Service and Repair Manual : Exhaust manifold

Exploded View

1. Stud bolt


1. Stud bolt
2. Exhaust manifold cover 3. Exhaust manifold
4. Gasket

: N·m (kg-m, ft-lb) Engine front
: N·m (kg-m, in-lb): N·m (kg-m, ft-lb)
: Always replace after every: N·m (kg-m, in-lb)
disassembly.: Always replace after every
disassembly.

Removal and Installation

REMOVAL

1. Drain engine coolant. Refer to CO-11, "Draining".

2. Remove turbocharger. Refer to EM-36, "Exploded View".

3. Remove catalyst convertor. Refer to EM-33, "2WD : Exploded View" (2WD models) or EM-34, "4WD : Exploded View" (4WD models).

4. Remove exhaust manifold cover.

5. Remove exhaust manifold.

• Loosen nuts in reverse order as shown in the figure.

NOTE:: Engine front


NOTE:
Disregard the numerical order No. 9 to 12 in removal.

6. Remove gasket.


6. Remove gasket.

CAUTION:
Cover engine openings to avoid entry of foreign materials.

INSTALLATION

1. Install gasket to cylinder head as shown in the figure.

: Engine front


2. Install exhaust manifold with the following procedure:


2. Install exhaust manifold with the following procedure: a. Tighten nuts in numerical order as shown in the figure.

NOTE:: Engine front


NOTE

:

• Tighten nuts the No.1 to No.4 in two steps.

• The numerical order No.9 to No.12 shows the second step.

3. Install remaining parts in the reverse order of removal.


3. Install remaining parts in the reverse order of removal.

Inspection

INSPECTION AFTER REMOVAL

Surface Distortion
• Using feeler gauge (A) and straightedge (B), check the surface distortion of exhaust manifold mating surface in each exhaust port and entire part.

Limit : Refer to EM-130, "Exhaust Manifold".

• If it exceeds the limit, replace exhaust manifold.

Oil pan (lower)


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    Oil pan (lower)
    Exploded View 1. O-ring 2. Oil pan (upper) 3. Oil level gauge guide 4. O-ring 5. Oil level gauge 6. Oil pump drive chain 7. Crankshaft sprocket 8. Oil pump sprocket 9. Oil pump chain ...

    Other materials:

    Vacuum pump
    Exploded View 1. Vacuum pump 2. Gasket 3. Damper valve bracket 4. Vacuum hose A. To electric throttle control actuator Engine front : N·m (kg-m, ft-lb) : Always replace after every disassembly. Removal and Installation REMOVAL 1. Remove air cleaner case. Refer to EM-280, "Expl ...

    Wiring diagram
    IPDM E/R Wiring Diagram For connector terminal arrangements, harness layouts, and alphabets in a (option abbreviation; if not described in wiring diagram), refer to GI-12, "Connector Information/Explanation of Option Abbreviation". ...

    Service Notice
    • When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent scratches. • Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil or damage them. • Apply sealing compound where necessary when ins ...