Nissan Juke Service and Repair Manual : Exhaust manifold

Exploded View

1. Stud bolt


1. Stud bolt
2. Exhaust manifold cover 3. Exhaust manifold
4. Gasket

: N·m (kg-m, ft-lb) Engine front
: N·m (kg-m, in-lb): N·m (kg-m, ft-lb)
: Always replace after every: N·m (kg-m, in-lb)
disassembly.: Always replace after every
disassembly.

Removal and Installation

REMOVAL

1. Drain engine coolant. Refer to CO-11, "Draining".

2. Remove turbocharger. Refer to EM-36, "Exploded View".

3. Remove catalyst convertor. Refer to EM-33, "2WD : Exploded View" (2WD models) or EM-34, "4WD : Exploded View" (4WD models).

4. Remove exhaust manifold cover.

5. Remove exhaust manifold.

• Loosen nuts in reverse order as shown in the figure.

NOTE:: Engine front


NOTE:
Disregard the numerical order No. 9 to 12 in removal.

6. Remove gasket.


6. Remove gasket.

CAUTION:
Cover engine openings to avoid entry of foreign materials.

INSTALLATION

1. Install gasket to cylinder head as shown in the figure.

: Engine front


2. Install exhaust manifold with the following procedure:


2. Install exhaust manifold with the following procedure: a. Tighten nuts in numerical order as shown in the figure.

NOTE:: Engine front


NOTE

:

• Tighten nuts the No.1 to No.4 in two steps.

• The numerical order No.9 to No.12 shows the second step.

3. Install remaining parts in the reverse order of removal.


3. Install remaining parts in the reverse order of removal.

Inspection

INSPECTION AFTER REMOVAL

Surface Distortion
• Using feeler gauge (A) and straightedge (B), check the surface distortion of exhaust manifold mating surface in each exhaust port and entire part.

Limit : Refer to EM-130, "Exhaust Manifold".

• If it exceeds the limit, replace exhaust manifold.

Oil pan (lower)


    Turbocharger
    Exploded View 1. Heat insulator 2. Actuator hose 3. Clamp 4. Turbocharger inlet tube 5. Gasket 6. Gasket 7. Clamp 8. Oil outlet hose 9. Oil return pipe 10. Oil supply tube 11. O-ri ...

    Oil pan (lower)
    Exploded View 1. O-ring 2. Oil pan (upper) 3. Oil level gauge guide 4. O-ring 5. Oil level gauge 6. Oil pump drive chain 7. Crankshaft sprocket 8. Oil pump sprocket 9. Oil pump chain ...

    Other materials:

    P1650 starter motor relay 2
    Description ECM controls ON/OFF state of the starter relay, according to the engine and vehicle condition. Models with no Intelligent Key System transmit a control signal directly to IPDM E/R. On the other hand, models with the Intelligent Key System transmit a control signal to IPDM E/R by w ...

    Removal and Installation Procedure for CVT Unit Connector
    REMOVAL • Rotate bayonet ring (A) counterclockwise. Pull out CVT unit harness connector (B) upward and remove it. INSTALLATION 1. Align marking (A) on CVT unit harness connector terminal with marking (B) on bayonet ring. Insert CVT unit harness connector. 2. Rotate bayonet ring clockwise. ...

    Diagnosis system (TCM)
    Diagnosis description : 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis NOTE: “Start the engine and turn OFF the ignition switch after warm-up.” This is defined as 1 trip. 1 TRIP DETECTION DIAGNOSIS When initial malfunction is detected, TCM memorizes DTC. In these diagnoses, so ...