Nissan Juke Service and Repair Manual : Exhaust manifold

Exploded View

1. Stud bolt


1. Stud bolt
2. Exhaust manifold cover 3. Exhaust manifold
4. Gasket

: Nm (kg-m, ft-lb) Engine front
: Nm (kg-m, in-lb): Nm (kg-m, ft-lb)
: Always replace after every: Nm (kg-m, in-lb)
disassembly.: Always replace after every
disassembly.

Removal and Installation

REMOVAL

1. Drain engine coolant. Refer to CO-11, "Draining".

2. Remove turbocharger. Refer to EM-36, "Exploded View".

3. Remove catalyst convertor. Refer to EM-33, "2WD : Exploded View" (2WD models) or EM-34, "4WD : Exploded View" (4WD models).

4. Remove exhaust manifold cover.

5. Remove exhaust manifold.

Loosen nuts in reverse order as shown in the figure.

NOTE:: Engine front


NOTE:
Disregard the numerical order No. 9 to 12 in removal.

6. Remove gasket.


6. Remove gasket.

CAUTION:
Cover engine openings to avoid entry of foreign materials.

INSTALLATION

1. Install gasket to cylinder head as shown in the figure.

: Engine front


2. Install exhaust manifold with the following procedure:


2. Install exhaust manifold with the following procedure: a. Tighten nuts in numerical order as shown in the figure.

NOTE:: Engine front


NOTE

:

Tighten nuts the No.1 to No.4 in two steps.

The numerical order No.9 to No.12 shows the second step.

3. Install remaining parts in the reverse order of removal.


3. Install remaining parts in the reverse order of removal.

Inspection

INSPECTION AFTER REMOVAL

Surface Distortion
Using feeler gauge (A) and straightedge (B), check the surface distortion of exhaust manifold mating surface in each exhaust port and entire part.

Limit : Refer to EM-130, "Exhaust Manifold".

If it exceeds the limit, replace exhaust manifold.

Oil pan (lower)


    Turbocharger
    Exploded View 1. Heat insulator 2. Actuator hose 3. Clamp 4. Turbocharger inlet tube 5. Gasket 6. Gasket 7. Clamp 8. Oil outlet hose 9. Oil return pipe 10. Oil supply tube 11. O-ri ...

    Oil pan (lower)
    Exploded View 1. O-ring 2. Oil pan (upper) 3. Oil level gauge guide 4. O-ring 5. Oil level gauge 6. Oil pump drive chain 7. Crankshaft sprocket 8. Oil pump sprocket 9. Oil pump chain ...

    Other materials:

    Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
    The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is include ...

    Washer tank
    Exploded View 1. Front washer nozzle LH 2. Front washer nozzle RH 3. Front washer tube LH 4. Front washer tube RH 5. Check valve 6. Front washer tube 7. Joint 8. Washer tank inlet cap 9. Washer tank inlet 10. Washer tank 11. Headlamp washer pump 12. Washer pump 13. Packing 1 ...

    Keyfob
    Replace the battery in the keyfob as follows: 1. Remove the screw. 2. Insert a small screwdriver into the slit of the corner and twist it to separate the upper part from the lower part. Use a cloth to protect the casing. 3. Replace the battery with a new one. Recommended battery: CR1620 or eq ...