Exploded View

1. O-ring
2. Oil pan (upper)
3. Oil level gauge guide 4. O-ring
5. Oil level gauge
6. Oil pump drive chain
7. Crankshaft sprocket
8. Oil pump sprocket
9. Oil pump chain tensioner 10. Oil pump
11. Drain plug
12. Drain plug washer
13. Oil pan (lower)
14. Oil filter
15. Connector bolt
16. Clamp
17. Water hose
18. Oil cooler
19. Crankshaft position sensor 20. Oil level sensor
21. Rear oil seal

A. Refer to LU-11
B. Oil pan side
C. To thermostat housing (M/T models) To CVT oil warmer (CVT models) D. Oil pan side

: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.

: Sealing point
: Should be lubricated with oil.

Removal and Installation

1. Drain engine oil. Refer to LU-9, "Draining".

2. Remove oil pan (lower) with the following procedure: a. Loosen mounting bolts in reverse order as shown in the figure.

: Engine front

NOTE:
Disregard the numerical order No.7 and No.11 in removal.

b. Insert seal cutter [SST: KV10111100 (J-37228)] (A) between oil pan (upper) and oil pan (lower).

CAUTION:
• Be careful not to damage the mating surface.

• Never insert a screwdriver. This damages the mating surfaces.

c. Slide the seal cutter [SST: KV10111100 (J-37228)] by tapping on the side of tool with a hammer.

d. Remove oil pan (lower).

INSTALLATION

1. Install oil pan (lower) as follows: a. Use a scraper (A) to remove old liquid gasket from mating surfaces.

• Also remove old liquid gasket from mating surface of oil pan (upper).

• Remove old liquid gasket from the bolt holes and threads.

CAUTION:
Never scratch or damage the mating surface when cleaning off old liquid gasket.

b. Apply a continuous bead of liquid gasket (A) with a tube presser (commercial service tool) as shown in the figure.

1 : Oil pan (lower)
b : 7.5-9.5mm (0.295 - 0.374 in) c : φ 4.0 - 5.0 mm (0.157 - 0.197 in) : Engine outside

Use Genuine Liquid Gasket or equivalent.

CAUTION:
Attaching should be done within 5 minutes after liquid gasket application.

c. Tighten bolts in numerical order as shown in the figure.

: Engine front

NOTE

:
• Tighten bolts the No.1 and No.2 in two steps.

• The numerical order No.7 and No.11 shows the second steps.

2. Install oil pan drain plug.

• Refer to the figure of components of former page for installation direction of drain plug washer. Refer to EM-99, "Exploded View".

3. Install in the reverse order of removal after this step.

Inspection

INSPECTION AFTER REMOVAL

Clean oil strainer if any object attached.

INSPECTION AFTER INSTALLATION

1. Check the engine oil level and adjust engine oil. Refer to LU-8, "Inspection".

2. Start engine, and check there is no leakage of engine oil.

3. Stop engine and wait for 10 minutes.

4. Check the engine oil level again. Refer to LU-8, "Inspection".