Exploded View

With Oil Cooler

1. Rear oil seal
2. O-ring
3. Oil pan (upper)
4. Oil pump chain tensioner (for oil pump drive chain)
5. Oil pump drive chain 6. Crankshaft sprocket
7. Oil pump sprocket
8. Oil pump
9. O-ring
10. O-ring
11. Oil pan (lower)
12. Oil pan drain plug
13. Drain plug washer
14. Oil level sensor
15. Relief valve
16. Connector bolt
17. Oil filter
18. Oil cooler
19. O-ring

A. Refer to EM-182
B. Refer to LU-28
C. Oil pan (lower) side

: Always replace after every
disassembly.

: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Sealing point
: Should be lubricated with oil

With Out Oil Cooler

1. Rear oil seal
2. O-ring
3. Oil pan (upper)
4. Oil pump chain tensioner (for oil pump drive chain)
5. Oil pump drive chain 6. Crankshaft sprocket
7. Oil pump sprocket
8. Oil pump
9. O-ring
10. O-ring
11. Oil pan (lower)
12. Oil pan drain plug
13. Drain plug washer
14. Oil level sensor
15. Oil filter stud bolt 16. Oil filter

A. Refer to EM-182
B. Refer to LU-28
C. Oil pan (lower) side

: Always replace after every
disassembly.

: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Sealing point
: Should be lubricated with oil

Removal and Installation

REMOVAL

1. Drain engine oil. Refer to CO-11, "Draining".

2. Remove oil pan (lower) with the following procedure:

a. Loosen mounting bolts in reverse order as shown in the figure.

: Engine front

b. Insert seal cutter [SST: KV10111100] (A) between oil pan (upper) and oil pan (lower).

CAUTION:
• Be careful not to damage the mating surface.

• Never insert a screwdriver. This damages the mating surfaces.

c. Slide the seal cutter [SST: KV10111100] by tapping on the side of tool with a hammer.

d. Remove oil pan (lower).

INSTALLATION

1. Install oil pan (lower) as follows: a. Use a scraper (A) to remove old liquid gasket from mating surfaces.

• Also remove old liquid gasket from mating surface of oil pan (upper).

• Remove old liquid gasket from the bolt holes and threads.

CAUTION:
Never scratch or damage the mating surface when cleaning off old liquid gasket.

b. Apply a continuous bead of liquid gasket (B) with a tube presser (commercial service tool) as shown in the figure.

a : 7.5 - 9.5 mm (0.295 - 0.374 in) c : φ4.0 - 5.0 mm (0.157 - 0.197 in) 1 : Oil pan (lower)
: Engine outside

Use Genuine Liquid Gasket or equivalent.

CAUTION:
Attaching should be done within 5 minutes after liquid gasket application.

c. Tighten bolts in numerical order as shown in the figure.

: Engine front

2. Install oil pan drain plug.

• Refer to the figure of components of former page for installation direction of drain plug washer. Refer to EM-169, "Exploded View".

3. Install in the reverse order of removal after this step.

NOTE

:
Wait at last 30 minutes after oil pan (lower) is installed before pouring engine oil.

Inspection

INSPECTION AFTER REMOVAL

Clean oil strainer if any object attached.

INSPECTION AFTER INSTALLATION

1. Check the engine oil level and adjust engine oil. Refer to LU-25, "Inspection".

2. Start engine, and check there is no leakage of engine oil.

3. Stop engine and wait for 10 minutes.

4. Check the engine oil level again. Refer to LU-25, "Inspection".