Nissan Juke Service and Repair Manual : Fluid cooler system

Exploded View

1. Copper washer


1. Copper washer
2. CVT fluid cooler tube 3. Hose clamp
4. Fluid cooler hose A
5. Fluid cooler tube
6. Fluid cooler hose B
7. Fluid cooler hose C
8. Transaxle assembly
9. Fluid cooler hose D
10. Fluid cooler hose E 11. Fluid cooler hose F 12. Bypass valve
13. Fluid cooler
14. Air guide
15. Bracket A
16. Bracket B

A. To radiator

Removal and Installation: Vehicle side


Removal and Installation

REMOVAL

1. Remove engine under cover.

2. Remove front bumper assembly. Refer to EXT-13, "Removal and Installation".

3. Remove air guide from fluid cooler.

4. Remove fluid cooler hose E and fluid cooler hose F.

5. Remove fluid cooler.

6. Remove air duct (inlet). Refer to EM-26, "Removal and Installation".

7. Remove fluid cooler hose C and fluid cooler hose D.

8. Remove bypass valve from bracket B.

9. Remove fluid cooler hose A and fluid cooler hose B.

10. Remove fluid cooler tube.

11. Remove bracket A and bracket B.

12. Remove CVT fluid cooler tube from transaxle assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:
Never reuse copper washer.

When installing CVT fluid cooler tube (1) to transaxle assembly: - Contact CVT fluid cooler tube a boss portion (A) of the transaxle case.

- Tighten the bolt of CVT fluid cooler tube without moving the CVT fluid cooler tube

 Refer to the followings when installing fluid cooler hose.


Refer to the followings when installing fluid cooler hose.


*: Refer to the illustrations for the specific position each hose clamp tab.


*: Refer to the illustrations for the specific position each hose clamp tab.

- The illustrations indicate the view from the hose ends.

G : Vehicle frontF : Vehicle upper
- When installing hose clamps center line of each hose clamp tabG : Vehicle front


- When installing hose clamps center line of each hose clamp tab should be positioned as shown in the figure.

- Insert fluid cooler hose according to dimension (L) described below.


- Insert fluid cooler hose according to dimension (L) described below.


- Set hose clamps (1) at the both ends of fluid cooler hose (2) with


- Set hose clamps (1) at the both ends of fluid cooler hose (2) with dimension (A) from the hose edge.

- Hose clamp should not interfere with the bulge of fluid cooler tube.


- Hose clamp should not interfere with the bulge of fluid cooler tube.

Inspection


Inspection

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to TM-184, "Inspection".

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