Nissan Juke Service and Repair Manual : Cooler pipe and hose

Exploded View

1. A/C unit assembly


1. A/C unit assembly 2. O-ring
3. High-pressure pipe
4. O-ring
5. Low-pressure flexible hose 6. High-pressure flexible hose 7. O-ring
8. Condenser
9. Compressor

: N·m (kg-m, in-lb): Do not reuse
: N·m (kg-m, ft-lb): N·m (kg-m, in-lb)
High-pressure flexible hose : Removal and Installation: N·m (kg-m, ft-lb)


High-pressure flexible hose : Removal and Installation

CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to HA- 78, "Perform Lubricant Return Operation".

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-76, "Recycle Refrigerant".

2. Remove front bumper fascia assembly. Refer to EXT-13, "Removal and Installation".

3. Remove mounting bolt (A), and then disconnect high-pressure flexible hose from condenser.

CAUTION:
Cap or wrap the joint of the A/C piping and condenser with suitable material such as vinyl tape to avoid the entry of air.

: Vehicle front


4. Remove mounting bolt (A), and then disconnect high-pressure


4. Remove mounting bolt (A), and then disconnect high-pressure flexible hose from compressor.

CAUTION:
Cap or wrap the joint of the A/C piping and compressor with suitable material such as vinyl tape to avoid the entry of air.

: Vehicle front


5. Remove high-pressure flexible hose from vehicle.


5. Remove high-pressure flexible hose from vehicle.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:
• Replace O-rings with new ones. Then apply compressor oil to them when installing.

• Check for leakages when recharging refrigerant. Refer to HA-74, "Leak Test".

Low-pressure flexible hose : Removal and Installation

CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to HA- 78, "Perform Lubricant Return Operation".

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-76, "Recycle Refrigerant".

2. Remove front bumper fascia asembly. Refer to EXT-13, "Removal and Installation".

3. Remove cowl top extension. Refer to EXT-20, "Removal and Installation".

4. Remove mounting nut, and then move lower dash insulator aside.

: Vehicle front: Nut
: Vehicle front


5. Remove mounting bolt (A), and then disconnect low-pressure


5. Remove mounting bolt (A), and then disconnect low-pressure flexible hose (1) and high-pressure pipe (2) from expansion valve. Refer to HA-116, "EXPANSION VALVE : Removal and Installation".

CAUTION:
Cap or wrap the joint of the A/C piping and expansion valve with suitable material such as vinyl tape to avoid the entry of air.

: Vehicle front


6. Remove mounting bolt (A) of low-pressure flexible hose front side (1) and


6. Remove mounting bolt (A) of low-pressure flexible hose front side (1) and mounting nut (B) of low-pressure flexible hose rear side (2).

: Vehicle front


7. Remove ground wire mounting bolt (A), and then move ground: Vehicle front


7. Remove ground wire mounting bolt (A), and then move ground wire (1) aside.

: Vehicle front


8. Remove mounting bolt (A), and then disconnect low-pressure


8. Remove mounting bolt (A), and then disconnect low-pressure flexible hose from compressor.

CAUTION:
Cap or wrap the joint of the A/C piping and compressor with suitable material such as vinyl tape to avoid the entry of air.

: Vehicle front


9. Remove low-pressure flexible hose from vehicle.


9. Remove low-pressure flexible hose from vehicle.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:
• Replace O-rings with new ones. Then apply compressor oil to them when installing.

• Check for leakages when recharging refrigerant. Refer to HA-74, "Leak Test".

High-pressure pipe : Removal and Installation

CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to HA- 78, "Perform Lubricant Return Operation".

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-76, "Recycle Refrigerant".

2. Remove low-pressure flexible hose. Refer to HA-91, "LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation".

3. Remove mounting bolt (A), and then disconnect high-pressure pipe (1) from condenser.

CAUTION:
Cap or wrap the joint of the A/C piping and condenser with suitable material such as vinyl tape to avoid the entry of air.

: Vehicle front


4. Remove high-pressure pipe (1) fixing clips (B), and then remove


4. Remove high-pressure pipe (1) fixing clips (B), and then remove high-pressure pipe from vehicle.

: Vehicle front


INSTALLATION


INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:
• Replace O-rings with new ones. Then apply compressor oil to them when installing.

• Check for leakages when recharging refrigerant. Refer to HA-74, "Leak Test".

    Compressor
    Exploded View REMOVAL 1. High-pressure flexible hose 2. O-ring 3. Compressor 4. O-ring 5. Low-pressure flexible hose A. To condenser B. To evaporator : N·m (kg-m, ft-lb) DISASSEMBLY ...

    Condenser
    Exploded View 1. Condenser 2. Condenser lower bracket RH 3. Condenser lower bracket LH 4. O-ring 5. Liquid tank braket 6. Liquid tank 7. Braket 8. O-ring 9. Refrigerant pressure senso ...

    Other materials:

    Rear door lock
    Exploded View 1. Outside handle assembly 2. Rear door sealing screen 3. Door lock assembly 4. TORX bolt 5. Inside handle : Clip : Pawl : Vehicle front : Do not reuse : N·m (kg-m, in-lb) : Body grease Door lock DOOR LOCK : Removal and Installation REMOVAL 1. Remove rear door glass ...

    Basic inspection
    DIAGNOSIS AND REPAIR WORKFLOW Work Flow OVERALL SEQUENCE DETAILED FLOW 1.INTERVIEW FOR MALFUNCTION Interview the symptom to the customer. >> GO TO 2. 2.SYMPTOM CHECK Check the symptom from the customer's information. >> GO TO 3. 3.BASIC INSPECTION Check the operation o ...

    Repair and replacement procedure
    The front air bags, side air bags, curtain air bags and pretensioners are designed to activate on a one-time-only basis. As a reminder, unless it is damaged, the supplemental air bag warning light will remain illuminated after inflation has occurred. Repair and replacement of these systems shou ...