Nissan Juke Service and Repair Manual : Clutch master cylinder
LHD : Exploded View
1. Reservoir hose
2. Reservoir tank
3. Master cylinder
LHD : Removal and Installation
REMOVAL
CAUTION:
• Keep painted surface on the body or other parts free of clutch fluid. If it
spills, wipe up immediately
and wash the affected area with water.
• Never disassemble clutch master cylinder.
1. Drain clutch fluid. Refer to CL-10, "RS5F92R : Draining" (RS5F92R) or CL-13, "RS6F94R : Draining" (RS6F94R).
2. Remove air cleaner case. Refer to EM-26, "Removal and Installation" (MR16DDT), EM-161, "Removal and Installation" (HR16DE), or EM-280, "Removal and Installation" (K9K).
3. Remove reservoir hose from reservoir tank and master cylinder.
4. Remove master cylinder rod end (
) from clutch pedal.
5. Pull up the lock pin (1) from connector of master cylinder (2) and separate clutch tube (3).
6. Rotate master cylinder clockwise by 45 degrees, and then remove master cylinder from the vehicle.
INSTALLATION
CAUTION:
Keep painted surface on the body or other parts free of clutch fluid. If it
spills, wipe up immediately
and wash the affected area with water.
1. Tilt master cylinder clockwise by 45 degrees (A) and insert it to the mounting hole. Rotate counterclockwise and secure it. At this time, nipple (1) is upward of the vehicle.
B : Mounting condition
2. Install master cylinder rod end to clutch pedal.
CAUTION:
Press master cylinder rod end into clutch pedal until it
stops.
3. Install reservoir hose to reservoir tank and master cylinder.
CAUTION:
Set reservoir hose with painted mark facing upward.
4. Press down the lock pin into connector of master cylinder until it stops.
5. Install clutch tube into connector of master cylinder until it stops.
6. For the next step and after, install in the reverse order of removal.
LHD : Inspection and Adjustment
INSPECTION AFTER INSTALLATION
• Check the fluid leakage and the fluid level. Refer to CL-10, "RS5F92R : Inspection" (RS5F92R) or CL-13, "RS6F94R : Inspection" (RS6F94R).
• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to CL-7, "Inspection and Adjustment".
• Check the clutch interlock switch position. (With push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
• Check the clutch pedal position switch position. (With ASCD or with push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
ADJUSTMENT AFTER INSTALLATION
• Adjust the clutch interlock switch position. (With push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
• Adjust the clutch pedal position switch position. (With ASCD or with push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
• Perform the air bleeding. Refer to CL-12, "RS5F92R : Air Bleeding" (RS5F92R) or CL-15, "RS6F94R : Air Bleeding" (RS6F94R).
RHD
RHD : Exploded View
1. Reservoir tank
2. Reservoir hose
3. Master cyl
RHD : Removal and Installation
REMOVAL
CAUTION:
• Keep painted surface on the body or other parts free of clutch fluid. If it
spills, wipe up immediately
and wash the affected area with water.
• Never disassemble clutch master cylinder.
1. Drain clutch fluid. Refer to CL-10, "RS5F92R : Draining" (RS5F92R) or CL-13, "RS6F94R : Draining" (RS6F94R).
2. Move the fuel feed tube and the fuel return hose aside not to interfere with
work. (K9K)
3. Remove reservoir hose from reservoir tank and master cylinder.
4. Remove master cylinder rod end (
) from clutch pedal.
5. Remove the engine room insulator.
6. Remove the cowl top extension. Refer to EXT-20, "Removal and Installation".
7. Pull up the lock pin (1) from connector of master cylinder (2) and separate clutch tube (3).
8. Rotate master cylinder clockwise by 45 degrees, and then remove master cylinder from the vehicle.
INSTALLATION
CAUTION
:
Keep painted surface on the body or other parts free of clutch fluid. If it
spills, wipe up immediately
and wash the affected area with water.
1. Tilt master cylinder clockwise by 45 degrees (A) and insert it to the mounting hole. Rotate counterclockwise and secure it. At this time, nipple (1) is upward of the vehicle.
B : Mounting condition
2. Install master cylinder rod end to clutch pedal.
CAUTION:
Press master cylinder rod end into clutch pedal until it
stops.
3. Install reservoir hose to reservoir tank and master cylinder.
4. Press down the lock pin into connector of master cylinder until it stops.
5. Install clutch tube into connector of master cylinder until it stops.
6. Install the fuel feed tube and the fuel return hose. (K9K) 7. Fill with clutch fluid. Refer to CL-11, "RS5F92R : Refilling" (RS5F92R) or CL-14, "RS6F94R : Refilling" (RS6F94R).
8. Install the engine room insulator.
9. Install the cowl top extension. Refer to EXT-20, "Removal and Installation".
RHD : Inspection and Adjustment
INSPECTION AFTER INSTALLATION
• Check the fluid leakage and the fluid level. Refer to CL-10, "RS5F92R : Inspection" (RS5F92R) or CL-13, "RS6F94R : Inspection" (RS6F94R).
• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to CL-7, "Inspection and Adjustment".
• Check the clutch interlock switch position. (With push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
• Check the clutch pedal position switch position. (With ASCD or with push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
ADJUSTMENT AFTER INSTALLATION
• Adjust the clutch interlock switch position. (With push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
• Adjust the clutch pedal position switch position. (With ASCD or with push-button ignition switch system) Refer to CL-7, "Inspection and Adjustment".
• Perform the air bleeding. Refer to CL-12, "RS5F92R : Air Bleeding" (RS5F92R) or CL-15, "RS6F94R : Air Bleeding" (RS6F94R)
Clutch pedal
LHD : Exploded View
1. Clutch pedal
2. Stopper rubber
3. Clip
4. Clutch interlock switch *1
5. Clutch pedal position switch *2
6. Pedal pad
7. Pedal stopper rubber
*1 : With push-button ...
Clutch piping
Exploded View
RS5F92R
1. CSC (Concentric Slave Cylinder)
2. Clutch tube
3. Clutch damper
4. Bracket
5. Master cylinder
RS6F94R
1. CSC (Concentric Slave Cylinder)
2. Clutch tube
3. C ...
Other materials:
Precaution for Liquid Gasket
REMOVAL OF LIQUID GASKET
• After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
• In areas where the cutter is difficult to use, use a plastic hammer to
lightly tap the ...
Stop lamp switch
Component Function Check
1.CHECK STOP LAMP SWITCH OPERATION
Depress brake pedal and check that stop lamp turns ON, or release brake pedal
and check stop lamp turns
OFF.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check stop lamp system. Refer to EXL-39, "Wirin ...
B1023 passenger air bag off indicator
DTC Logic
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAG RESULT
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “Self Diagnostic Result” mode of “AIR BAG” using CONSULT-III.
Without CONSULT-III
1. Turn ignition switch ON.
2. Check the air bag warning lamp statu ...