Exploded View

LHD

MR16DDT (2WD), HR16DE

1. ABS actuator and electric unit (control unit)
2. ABS actuator and electric unit (control unit) harness connector
3. Bracket

A. To front LH caliper B. To rear RH caliper
C. To rear LH caliper
D. To front RH caliper
E. To master cylinder secondary side F. To master cylinder primary side

: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)

MR16DDT (4WD)

1. ABS actuator and electric unit (control unit)
2. ABS actuator and electric unit (control unit) harness connector
3. Bracket

A. To front LH caliper B. To rear RH caliper
C. To rear LH caliper
D. To front RH caliper
E. To master cylinder secondary side F. To master cylinder primary side

: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)

K9K

1. ABS actuator and electric unit (control unit)
2. ABS actuator and electric unit (control unit) harness connector
3. Bracket

A. To front LH caliper B. To rear RH caliper
C. To rear LH caliper
D. To front RH caliper
E. To master cylinder secondary side F. To master cylinder primary side

: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)

RHD

1. ABS actuator and electric unit (control unit)
2. ABS actuator and electric unit (control unit) harness connector
3. Bracket

A. To master cylinder secondary side B. To master cylinder primary side C. To front LH caliper
D. To rear RH caliper
E. To rear LH caliper
F. To front RH caliper

: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)

Removal and Install

REMOVAL

1. Disconnect battery cable from negative terminal.

2. Drain brake fluid.

• LHD: Refer to BR-12, "Draining".

• RHD: Refer to BR-80, "Draining".

3. Remove air cleaner case and air duct. (RHD) Refer to EM-161, "Removal and Installation".

4. Disconnect ABS actuator and electric unit (control unit) harness connector (1), follow the procedure described below.

a. Push the pawl (A).

b. Move the lever (B) in the direction (C) until locked.

c. Disconnect ABS actuator and electric unit (control unit) harness connector.

5. Loosen flare nut of brake tube using a flare nut wrench, and then remove brake tube from ABS actuator and electric unit (control unit).

• LHD Refer to BR-24, "FRONT : Exploded View".

• RHD Refer to BR-91, "FRONT : Exploded View"

6. Remove ABS actuator and electric unit (control unit) and bracket.

CAUTION

:
• Never remove and never install ABS actuator and electric unit (control unit) by holding harness connector.

• Be careful not to drop ABS actuator and electric unit (control unit) and apply excessive impact to it.

7. Remove bracket and bushing from ABS actuator and electric unit (control unit).

INSTALLATION

Note the following, and install in the reverse order of removal.

• When replacing with a new ABS actuator and electric unit (control unit), never remove the protector of the brake tube mounting hole until right before the brake tube is installed.

• When installing brake tube, tighten to the specified torque using a flare nut torque wrench so that flare nut and brake tube are not damaged.

- LHD: Refer to BR-24, "FRONT : Exploded View".

- RHD: Refer to BR-91, "FRONT : Exploded View".

• Never remove and install ABS actuator and electric unit (control unit) by holding actuator harness.

• Bleed air from brake piping after installation.

- LHD: Refer to BR-13, "Bleeding Brake System".

- RHD: Refer to BR-81, "Bleeding Brake System".

• Never apply excessive impact to actuator, such as by dropping it.

• After installing the ABS actuator and electric unit (control unit) harness connector (1), move the lever (A) in the direction (B) to secure the locking.