Nissan Juke Service and Repair Manual : Thermo plunger unit
Exploded View

1. Side member LH
2. Thermo plunger control unit
3. Thermo plunger relay
4. Thermo plunger connector
5. Earth lead
6. Thermo plunger unit
7. Bracket stay
Vehicle front
: N·m (kg-m, in-lb)
Removal and Installation
REMOVAL
1. Remove battery cable from the negative terminal.
2. Drain engine coolant. Refer to CO-62, "Draining".
3. Remove the fender protector (LH). Refer to EXT-22, "Exploded View".
4. Disconnect thermo plunger connector.
5. Remove the earth lead nut (A

6. Remove the thermo plunger connection caps (4).
7. Remove the thermo plunger connection nuts (B) using the appropriate tool.
8. Remove the LH and RH clamps (1) and hoses (2) and (3).
9. Remove the fixing bolts (A) of the thermo plunger from the bracket and remove the thermo plunger unit.
Tightening torque of bolt : 9.1 N.m

INSTALLATION
Installation is basically the reverse order of the removal.
Water pump
Exploded View
1. Water pump
2. Gasket
3. Cylinder block
Removal and Installation
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur
from high pressure ...
Thermostat
Inspection
• Place a thread so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
(The example in the figure shows the therm ...
Other materials:
Diagnosis and repair work flow
Work Flow
OVERALL SEQUENCE
DETAILED FLOW
1.GET INFORMATION ABOUT SYMPTOM
Get detailed information from the customer about the symptom (the condition
and the environment when the
incident/malfunction occurs).
>> GO TO 2.
2.CHECK DTC
1. Check DTC of “ENGINE”, “BCM” and “IPDM E/R” ...
P0409 EGR volume control valve control position sensor
DTC Logic
DTC DETECTION LOGIC
Diagnosis Procedure
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E38. Refer to Ground inspection in GI-44, "Circuit
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or ...
Precaution Necessary for Steering Wheel Rotation after Battery Discon
NOTE:
• Before removing and installing any control units, first turn the ignition
switch to the LOCK position, then disconnect
both battery cables.
• After finishing work, confirm that all control unit connectors are connected
properly, then re-connect both
battery cables.
• Always use CONS ...
