Nissan Juke Service and Repair Manual : Input shaft and gear
Exploded View
1. Input shaft front bearing
2. Input shaft
3. Snap ring
4. Input shaft rear bearing
5. Adapter plate
6. Bushing
7. 5th input gear
8. 5th-reverse baulk ring
9. Synchronizer lever
10. 5th-reverse synchronizer hub
11. 5th-reverse coupling sleeve
12. Retaining pin
13. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every
disassembly.
: N·m (kg-m, ft-lb)
Disassembly
Refer to TM-37, "Disassembly" for disassembly procedure.
Assembly
Refer to TM-43, "Assembly" for assembly procedure.
Inspection
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, bend, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer Hub and Coupling Sleeve Check the following items and replace if necessary.
• Breakage, damage, and unusual wear on contact surface of coupling sleeve, synchronizer hub, and insert key.
• Coupling sleeve and synchronizer hub move smoothly.
Baulk RingBaulk Ring Check contact surface of baulk ring cam and insert key for excessive wear, uneven wear, bend, and damage. Replace if necessary.
Check contact surface of baulk ring cam and insert key for excessive wear, uneven wear, bend, and damage. Replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if necessary.
Transaxle assembly
Exploded View
CASE AND HOUSING
1. Differential side oil seal
2. Clutch housing
3. 2 way connector
4. Oil gutter
5. Air breather inner tube
6. Filler plug
7. Gasket
8. Transaxle case
9 ...
Mainshaft and gear
Exploded View
1. Mainshaft front bearing outer
race
2. Mainshaft front bearing inner race
3. Mainshaft
4. 1st main gear
5. 1st inner baulk ring
6. 1st synchronizer cone
7. 1st outer baulk ...
Other materials:
C1109 power and ground system
DTC Logic
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn
ignition switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT ...
Removal and installation
Road wheel tire assembly
Exploded View
1. Tire assembly
: N·m (kg-m, ft-lb)
Removal and Installation
REMOVAL
1. Remove wheel nuts.
2. Remove tire assembly.
INSTALLATION
Install in the reverse order of removal.
Inspection
ALUMINUM WHEEL
1. Check tires for wear and improper inflation.
...
Air breather hose
Exploded View
1. Clip
2. Air breather hose
3. 2 way connector
Removal and Installation
REMOVAL
1. Remove clips (1).
: Vehicle front
2. Remove air breather hose from the 2 way connector.
CAUTION:
When removing air breather hose, be sure to hold 2 way
connector securely.
INSTALLATI ...