Nissan Juke Service and Repair Manual : Input shaft and gear
Exploded View
1. Input shaft front bearing
2. Input shaft
3. Snap ring
4. Input shaft rear bearing
5. Adapter plate
6. Bushing
7. 5th input gear
8. 5th-reverse baulk ring
9. Synchronizer lever
10. 5th-reverse synchronizer hub
11. 5th-reverse coupling sleeve
12. Retaining pin
13. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every
disassembly.
: N·m (kg-m, ft-lb)
Disassembly
Refer to TM-37, "Disassembly" for disassembly procedure.
Assembly
Refer to TM-43, "Assembly" for assembly procedure.
Inspection
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, bend, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer Hub and Coupling Sleeve Check the following items and replace if necessary.
• Breakage, damage, and unusual wear on contact surface of coupling sleeve, synchronizer hub, and insert key.
• Coupling sleeve and synchronizer hub move smoothly.
Baulk RingBaulk Ring Check contact surface of baulk ring cam and insert key for excessive wear, uneven wear, bend, and damage. Replace if necessary.
Check contact surface of baulk ring cam and insert key for excessive wear, uneven wear, bend, and damage. Replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if necessary.
Transaxle assembly
Exploded View
CASE AND HOUSING
1. Differential side oil seal
2. Clutch housing
3. 2 way connector
4. Oil gutter
5. Air breather inner tube
6. Filler plug
7. Gasket
8. Transaxle case
9 ...
Mainshaft and gear
Exploded View
1. Mainshaft front bearing outer
race
2. Mainshaft front bearing inner race
3. Mainshaft
4. 1st main gear
5. 1st inner baulk ring
6. 1st synchronizer cone
7. 1st outer baulk ...
Other materials:
Liquid Gasket
REMOVAL OF LIQUID GASKET SEALING
• After removing mounting nuts and bolts, separate the mating surface
using the seal cutter [SST: KV10111100] (A) and remove old
liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap the seal cutter [SST: KV10111100] to insert it ...
Vehicle Recovery (Freeing a Stuck Vehicle)
FRONT
1. Remove the hook cover from the bumper using a remover tool.
2. Securely install the vehicle recovery hook stored with jacking
tools.
Check that the hook is properly secured in the stored place after use.
WARNING:
• Stand clear of a stuck vehicle.
• Never spin your tires at high spe ...
Operation
Autmatic speed control device (ASCD) : Switch Name and Function
SWITCHES AND INDICATORS
NOTE:
Shared with speed limiter switch.
1. CRUISE indicator lamp
2. SET indicator lamp
3. CANCEL switch
4. Speed limiter MAIN switch
5. ASCD MAIN switch
6. SET / − switch
(SET / COAST)
7. ...