Nissan Juke Service and Repair Manual : Charge air cooler
Exploded View
1. Air inlet hose
2. Clamp
3. Air inlet tube
4. Air inlet hose
5. Charge air cooler
6. Air inlet hose
7. Air inlet tube
8. Turbocharger
9. Air inlet tube assembly
A. 1st step: 5.0 N·m (0.51 kg-m, 44 ft-lb)
2nd step: 7.0 N·m (0.71 kg-m, 62 ftlb)
B. Paint mark
C. To electric throttle control actuator
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
Removal and Installation
REMOVAL
1. Remove front bumper. Refer to EXT-12, "Exploded View".
2. Remove air guide (RH).
3. Remove air inlet hose between air inlet tube and charge air cooler.
4. Remove charge air cooler (1).
CAUTION:
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material
.
INSTALLATION
Install in the reverse order of removal paying attention to the following
points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is
not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to EM-281, "Removal and Installation".
Inspection
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.
• Be careful not to deform core fins.
• For cleaning procedure of charge air cooler core, refer to CO-59, "Inspection".
Air cleaner and air duct
Exploded View 1. Turbocharger air inlet pipe 2. Clamp 3. Air duct (suction) 4. Air mass flow sensor 5. O-ring 6. Air duct (inlet) 7. Grommet 8. Air cleaner case 9. Air cleaner filter ...EGR valve
Exploded View 1. EGR valve assembly 2. Clamp 3. EGR tube 4. Air inlet tube 5. O-ring 6. Gasket 7. EGR cooler 8. Gasket 9. EGR volume control valve housing 10. Gasket 11. Electric t ...Other materials:
Stop lamp switch
Component Function Check
1.CHECK STOP LAMP SWITCH OPERATION
Depress brake pedal and check that stop lamp turns ON, or release brake pedal
and check stop lamp turns
OFF.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check stop lamp system. Refer to EXL-39, "Wirin ...
Precaution
NOTE:
If any malfunction occurs in the RE0F10A model transaxle, replace the entire
transaxle assembly.
• Before connecting or disconnecting the TCM harness connector,
turn ignition switch OFF and disconnect negative battery
cable. Because battery voltage is applied to TCM even if ignition
swi ...
Cruise control operations
1. ACCEL/RES switch
2. COAST/SET switch
3. CANCEL switch
4. MAIN (ON·OFF) switch
The cruise control allows driving at a speed between 25 to 89 MPH (40 to 144
km/h) without keeping your foot on the accelerator pedal.
To turn on the cruise control, push the MAIN switch on. The CRUISE indicato ...