Nissan Juke Service and Repair Manual : Charge air cooler

Exploded View

1. Air inlet hose

1. Air inlet hose
2. Clamp
3. Air inlet tube
4. Air inlet hose
5. Charge air cooler
6. Air inlet hose
7. Air inlet tube
8. Turbocharger
9. Air inlet tube assembly

A. 1st step: 5.0 Nm (0.51 kg-m, 44 ft-lb) 2nd step: 7.0 Nm (0.71 kg-m, 62 ftlb) B. Paint mark
C. To electric throttle control actuator

: Nm (kg-m, ft-lb): Vehicle front
: Nm (kg-m, in-lb): Nm (kg-m, ft-lb)
Removal and Installation: Nm (kg-m, in-lb)

Removal and Installation


1. Remove front bumper. Refer to EXT-12, "Exploded View".

2. Remove air guide (RH).

3. Remove air inlet hose between air inlet tube and charge air cooler.

4. Remove charge air cooler (1).

Avoid interference between the charge air cooler and radiator.

When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material




Install in the reverse order of removal paying attention to the following points:
Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is not permissible).

Pay attention to identification mark and direction.

When installing air inlet hoses and tubes. Refer to EM-281, "Removal and Installation".



1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.

2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.

Be careful not to deform core fins.

For cleaning procedure of charge air cooler core, refer to CO-59, "Inspection".

    Air cleaner and air duct
    Exploded View 1. Turbocharger air inlet pipe 2. Clamp 3. Air duct (suction) 4. Air mass flow sensor 5. O-ring 6. Air duct (inlet) 7. Grommet 8. Air cleaner case 9. Air cleaner filter ...

    EGR valve
    Exploded View 1. EGR valve assembly 2. Clamp 3. EGR tube 4. Air inlet tube 5. O-ring 6. Gasket 7. EGR cooler 8. Gasket 9. EGR volume control valve housing 10. Gasket 11. Electric t ...

    Other materials:

    Hazard and buzzer reminder does not operate
    Diagnosis Procedure 1.CHECK DTC WITH BCM AND COMBINATION METER Check that DTC is not detected with BCM and combination meter. Is the inspection result normal? YES >> GO TO 2. NO-1 >> Refer to BCS-67, "DTC Index". (BCM) NO-2 >> Refer to MWI-36, "DTC Index&qu ...

    P0544 EGT sensor 1
    DTC Logic DTC DETECTION LOGIC Diagnosis Procedure 1.CHECK GROUND CONNECTIONS 1. Turn ignition switch OFF. 2. Check ground connection E38. Refer to Ground inspection in GI-44, "Circuit Inspection". Is the inspection result normal? YES >> GO TO 2. NO >> Repair or ...

    Rear disc brake
    Brake pad : Exploded View 1. Sliding pin bolt 2. Cylinder body 3. Inner shim cover 4. Inner shim 5. Inner pad (with pad wear sensor) 6. Pad retainer 7. Torque member 8. Outer pad 9. Outer shim 10. Outer shim cover 1 Apply rubber grease. 2: Apply MOLYKOTE AS880N or silicone-bas ...