Nissan Juke Service and Repair Manual : Charge air cooler
Exploded View
1. Air inlet hose
2. Clamp
3. Air inlet tube
4. Air inlet hose
5. Charge air cooler
6. Air inlet hose
7. Air inlet tube
8. Turbocharger
9. Air inlet tube assembly
A. 1st step: 5.0 N·m (0.51 kg-m, 44 ft-lb)
2nd step: 7.0 N·m (0.71 kg-m, 62 ftlb)
B. Paint mark
C. To electric throttle control actuator
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
Removal and Installation
REMOVAL
1. Remove front bumper. Refer to EXT-12, "Exploded View".
2. Remove air guide (RH).
3. Remove air inlet hose between air inlet tube and charge air cooler.
4. Remove charge air cooler (1).
CAUTION:
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material
.
INSTALLATION
Install in the reverse order of removal paying attention to the following
points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is
not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to EM-281, "Removal and Installation".
Inspection
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.
• Be careful not to deform core fins.
• For cleaning procedure of charge air cooler core, refer to CO-59, "Inspection".
Air cleaner and air duct
Exploded View
1. Turbocharger air inlet pipe
2. Clamp
3. Air duct (suction)
4. Air mass flow sensor
5. O-ring
6. Air duct (inlet)
7. Grommet
8. Air cleaner case
9. Air cleaner filter
...
EGR valve
Exploded View
1. EGR valve assembly
2. Clamp
3. EGR tube
4. Air inlet tube
5. O-ring
6. Gasket
7. EGR cooler
8. Gasket
9. EGR volume control valve housing
10. Gasket
11. Electric t ...
Other materials:
Hazard and buzzer reminder does not operate
Diagnosis Procedure
1.CHECK DTC WITH BCM AND COMBINATION METER
Check that DTC is not detected with BCM and combination meter.
Is the inspection result normal?
YES >> GO TO 2.
NO-1 >> Refer to BCS-67, "DTC Index". (BCM)
NO-2 >> Refer to MWI-36, "DTC Index&qu ...
P0544 EGT sensor 1
DTC Logic
DTC DETECTION LOGIC
Diagnosis Procedure
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E38. Refer to Ground inspection in GI-44, "Circuit
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or ...
Rear disc brake
Brake pad : Exploded View
1. Sliding pin bolt
2. Cylinder body
3. Inner shim cover
4. Inner shim
5. Inner pad (with pad wear sensor)
6. Pad retainer
7. Torque member
8. Outer pad
9. Outer shim
10. Outer shim cover
1 Apply rubber grease.
2: Apply MOLYKOTE® AS880N or
silicone-bas ...