Nissan Juke Service and Repair Manual : Charge air cooler

Exploded View

1. Air inlet hose


1. Air inlet hose
2. Clamp
3. Air inlet tube
4. Air inlet hose
5. Charge air cooler
6. Air inlet hose
7. Air inlet tube
8. Turbocharger
9. Air inlet tube assembly

A. 1st step: 5.0 Nm (0.51 kg-m, 44 ft-lb) 2nd step: 7.0 Nm (0.71 kg-m, 62 ftlb) B. Paint mark
C. To electric throttle control actuator

: Nm (kg-m, ft-lb): Vehicle front
: Nm (kg-m, in-lb): Nm (kg-m, ft-lb)
Removal and Installation: Nm (kg-m, in-lb)


Removal and Installation

REMOVAL

1. Remove front bumper. Refer to EXT-12, "Exploded View".

2. Remove air guide (RH).

3. Remove air inlet hose between air inlet tube and charge air cooler.

4. Remove charge air cooler (1).

CAUTION:
Avoid interference between the charge air cooler and radiator.

When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material

.

INSTALLATION


INSTALLATION

Install in the reverse order of removal paying attention to the following points:
Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is not permissible).

Pay attention to identification mark and direction.

When installing air inlet hoses and tubes. Refer to EM-281, "Removal and Installation".

Inspection

INSPECTION AFTER REMOVAL

1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.

2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.

Be careful not to deform core fins.

For cleaning procedure of charge air cooler core, refer to CO-59, "Inspection".

    Air cleaner and air duct
    Exploded View 1. Turbocharger air inlet pipe 2. Clamp 3. Air duct (suction) 4. Air mass flow sensor 5. O-ring 6. Air duct (inlet) 7. Grommet 8. Air cleaner case 9. Air cleaner filter ...

    EGR valve
    Exploded View 1. EGR valve assembly 2. Clamp 3. EGR tube 4. Air inlet tube 5. O-ring 6. Gasket 7. EGR cooler 8. Gasket 9. EGR volume control valve housing 10. Gasket 11. Electric t ...

    Other materials:

    Component parts
    Component Parts Location 1. Combination meter 2. Intelligent Key warning buzzer 3. Push-button ignition switch 4. Inside key antenna (instrument center) 5. TCM Refer to TM-133, "CVT CONTROL SYSTEM : TCM" (RE0F10B models) or TM-316, "CVT CONTROL SYSTEM : TCM" (RE0F11 ...

    Intake sensor
    Exploded View Refer to HA-97, "Exploded View (Automatic Air Conditioning)". Removal and Installation REMOVAL 1. Remove evaporator assembly. Refer to HA-115, "EVAPORATOR : Removal and Installation". 2. Remove intake sensor from evaporator. INSTALLATION Note the followin ...

    Charging system preliminary inspection
    Inspection Procedure 1.CHECK BATTERY TERMINALS CONNECTION Check if battery terminals are clean and tight. Is the inspection result normal? YES >> GO TO 2. NO >> Repair battery terminals connection. 2.CHECK FUSE Check for blown fuse and fusible link. Is the inspection resu ...