Exploded View

1. Door key cylinder assembly (driver side)
Outside handle escutcheon (passenger side)
2. Rear gasket
3. Outside handle bracket 4. TORX bolt
5. Key rod (driver side) 6. Door lock assembly
7. Inside handle
8. Outside handle
9. Front gasket
10. Cable clip

: Pawl
: Vehicle front
: Do not reuse
: N·m (kg-m, in-lb)
: Body grease

Door lock

DOOR LOCK : Removal and Installation

REMOVAL

1. Remove front door glass and front door lower sash (rear). Refer to GW-17, "Removal and Installation".

2. Remove inside handle. Refer to DLK-590, "INSIDE HANDLE : Removal and Installation".

3. Disengage inside handle cable and lock knob cable from cable clip.

4. Remove outside handle bracket. Refer to DLK-590, "OUTSIDE HANDLE : Removal and Installation".

5. Remove door lock assembly TORX bolts.

6. Disconnect door lock actuator connector, and then remove door lock assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:
• Never reuse TORX bolt. Always replace it with a new one when it is removed.

• Check door open/close, lock/unlock operation after installation.

• Check door lock cable is properly engaged with outside handle bracket.

• Check door lock assembly for poor lubrication. Apply body grease to door lock if necessary.

: Grease up point

Inside handle

INSIDE HANDLE : Removal and Installation

REMOVAL

1. Remove front door finisher. Refer to INT-13, "Removal and Installation".

2. Remove inside handle mounting bolt (A).

3. Disengage inside handle (1) from door panel (2) while sliding inside handle toward vehicle rear, and then separate inside handle.

: Vehicle front

4. Disengage inside handle cable (3) and lock knob cable (2), and then remove inside handle (1).

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:
Check door open/close, lock/unlock operation after installation.

Outside handle

OUTSIDE HANDLE : Removal and Installation

REMOVAL

1. Fully close the front door glass.

2. Remove front door finisher. Refer to INT-13, "Removal and Installation".

3. Remove sealing screen.

NOTE

:
Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing screen is reused.

4. Disengage lock holder (1), and then separate key rod (3) from door lock assembly (2).(Driver side)

5. Remove grommet (1) of door side. Loosen, through grommet hole, TORX bolt (2) that fixes door lock cylinder. (For passenger side, TORX bolt fixes outside handle escutcheon.)

6. While pulling outside handle, remove door key cylinder assembly (diver side) or outside handle escutcheon (passenger side).

7. While pulling outside handle (1), slide toward rear of vehicle to remove outside handle.

8. Remove front gasket (1) and rear gasket (2).

: Vehicle front

9. Slide outside handle bracket toward rear of vehicle to remove.

: Vehicle front

10. Disconnect outside handle cable (1) from outside handle bracket (2).

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:
• When installing key rod, rotate key rod holder until a click is felt.

• Check that door lock cables are normally engaged with inside handle and outside handle.

• After installation, check door open/close, and lock/unlock operation.