Nissan Juke Service and Repair Manual : Vacuum lines
MR16DDT : Removal and Installation
REMOVAL
1. Remove the vacuum hose and vacuum piping.
2. Perform inspection after removal. Refer to BR-115, "MR16DDT : Inspection".
INSTALLATION
Note the following, install the vacuum hose.
• When installing vacuum hose, insert it until its tip reaches the back-end of length (A) or further as shown in the figure.
CAUTION:
Never use lubricating oil during assembly.
A : 24 mm (0.95 in) or more
- Face the paint mark of vacuum hose (engine side) upward to assemble.
- Face the paint mark of vacuum hose (brake booster side) to the vehicle front side to assemble.
- For clamp mounting direction (the orientation of pawl), refer to BR- 115, "MR16DDT : Exploded View".
MR16DDT : Inspection
INSPECTION AFTER REMOVAL
Appearance
Check for correct assembly, damage and deterioration.
Check Valve Airtightness • Use a handy vacuum pump (A) to check.
When connected to the booster side (B): Vacuum should decrease within 1.3 kPa (9.8 mmHg, 0.38 inHg, 0.013 bar) for 15 seconds under a vacuum of −66.7 kPa (−500 mmHg, −19.70 inHg, −0.667 bar).
When connected to the engine side (C): Vacuum should not exist.
• Replace vacuum hose if vacuum hose is malfunctioning.
HR16DE : Exploded View
1. Clamp
2. Vacuum hose (built-in check valve)
A. To intake manifold
B. Paint mark
C. Stamp indicating engine direction
D. To brake booster
HR16DE : Removal and Installation
REMOVAL
1. Remove the vacuum hose and vacuum piping.
2. Perform inspection after removal. Refer to BR-117, "HR16DE : Inspection".
INSTALLATION
Note the following, install the vacuum hose.
• When installing vacuum hose, insert it until its tip reaches the back-end of length (A) or further as shown in the figure.
CAUTION:
Never use lubricating oil during assembly.
A : 24 mm (0.95 in) or more
- Face the paint marks upward to assemble.
- For clamp mounting direction (the orientation of pawl), refer to BR- 116, "HR16DE : Exploded View".
HR16DE : Inspection
INSPECTION AFTER REMOVAL
Appearance
Check for correct assembly, damage and deterioration.
Check Valve Airtightness • Use a handy vacuum pump (A) to check.
When connected to the booster side (B): Vacuum should decrease within 1.3 kPa (9.8 mmHg, 0.38 inHg, 0.013 bar) for 15 seconds under a vacuum of −66.7 kPa (−500 mmHg, −19.70 inHg, −0.667 bar).
When connected to the engine side (C): Vacuum should not exist.
• Replace vacuum hose assembly if vacuum hose and check valve are malfunctioning.
K9K : Exploded View
1. Clamp
2. Vacuum hose
3. Vacuum piping
4. Vacuum hose (built-in check valve)
5. Connector
A. To brake booster
B. Paint mark
C. Stamp indicating engine direction
D. To vacuum pump
K9K : Removal and Installation
REMOVAL
1. Remove air duct and air cleaner case. Refer to EM-280, "Removal and Installation".
2. Remove the vacuum hose and connector.
INSTALLATION
Note the following, install the vacuum hose.
• When installing vacuum hose, insert it until its tip reaches the back-end of length (A) or further as shown in the figure.
CAUTION:
Never use lubricating oil during assembly.
A : 24 mm (0.95 in) or more
- Face the paint mark of vacuum hose (built-in check valve, connector side) upward to assemble.
- Face the other paint marks to vehicle front side to assemble.
- For clamp mounting direction (the orientation of pawl), refer to BR- 117, "K9K : Exploded View".
K9K : Inspection
INSPECTION AFTER REMOVAL
Appearance
Check for correct assembly, damage and deterioration.
Check Valve Airtightness • Use a handy vacuum pump (A) to check.
When connected to the booster side (B): Vacuum should decrease within 1.3 kPa (9.8 mmHg, 0.38 inHg, 0.013 bar) for 15 seconds under a vacuum of −66.7 kPa (−500 mmHg, −19.70 inHg, −0.667 bar).
When connected to the engine side (C): Vacuum should not exist.
• Replace vacuum hose assembly if vacuum hose and check valve are malfunctioning.
Brake booster
Exploded View 2WD MR16DDT, HR16DE 1. Master cylinder assembly 2. Vacuum pipe 3. Brake booster 4. Lock nut 5. Clevis 6. Gasket : N·m (kg-m, ft-lb) K9K 1. Master cylinder assembly 2 ...Front disc brake
Brake pad : Exploded View MR16DDT 1. Cylinder body 2. Inner shim 3. Inner pad (with pad wear sensor) 4. Pad retainer 5. Torque member 6. Outer pad 7. Outer shim 1: Apply MOLYKOTE® AS880 ...Other materials:
Intelligent key low battery warning does not operate
Diagnosis Procedure
1.CHECK DTC WITH BCM AND COMBINATION METER
Check that DTC is not detected with BCM and combination meter.
Is the inspection result normal?
YES >> GO TO 2.
NO-1 >> Refer to BCS-67, "DTC Index". (BCM)
NO-2 >> Refer to MWI-36, "DTC Index&qu ...
Recommended fluids and lubricants
Fluids and Lubricants
*1: For additional information, see “SAE Viscosity Number”.
*2: Use Genuine NISSAN Engine Coolant or equivalent in its quality, in order to
avoid possible aluminium corrosion within the engine
cooling system caused by the use of non-genuine engine coolant. Note that any ...
Parking brake switch
Component Function Check
1.CHECK PARKING BRAKE SWITCH OPERATION
Operate the parking brake lever. Then check that the brake warning lamp in
the combination meter turns ON/
OFF correctly.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to BRC-208, "Diagn ...