Nissan Juke Service and Repair Manual : Brake pedal

Exploded View

WITHOUT ESP

1. Clevis pin


1. Clevis pin
2. Brake pedal assembly 3. Brake pedal pad
4. Stop lamp switch
5. Clip
6. Snap pin

: N·m (kg-m, ft-lb): Apply multi-purpose grease.


WITH ESP: N·m (kg-m, ft-lb)


WITH ESP

1. Clevis pin


1. Clevis pin
2. Brake pedal assembly 3. Brake pedal pad
4. Brake switch/brake pedal position switch
5. Clip
6. Stop lamp switch
7. Snap pin

: Apply multi-purpose grease.

: N·m (kg-m, ft-l

Removal and Installation

REMOVAL

1. Remove instrument lower panel. Refer to IP-13, "Removal and Installation".

2. Disconnect the stop lamp switch and the brake switch/brake pedal position switch harness connectors.

3. Rotate the stop lamp switch and the brake switch/brake pedal position switch (1) counter clockwise to remove.

4. Disconnect the accelerator pedal harness connector and harness clip.

5. Remove snap pin (1) and clevis pin (2) from clevis (3) of brake


5. Remove snap pin (1) and clevis pin (2) from clevis (3) of brake booster.

6. Remove the brake pedal assembly.

CAUTION:
Hold the brake booster and master cylinder assembly so as not to drop out or contact them other parts.

7. Remove accelerator pedal from brake pedal assembly. Refer to ACC-3, "Removal and Installation".

8. Perform inspection after removal. Refer to BR-90, "Inspection and Adjustment".

INSTALLATION


INSTALLATION

Note the following, and install in the reverse order of removal.

• Apply the multi-purpose grease to the clevis pin and the mating faces. (Not necessary if grease has been already applied) NOTE

:
The clevis pin may be inserted in either direction.

• Perform adjustment after installation. Refer to BR-90, "Inspection and Adjustment".

Inspection and Adjustment

INSPECTION AFTER REMOVAL

• Check for the following items and replace the brake pedal assembly if necessary.

- Check the brake pedal upper rivet (made by aluminum) (A) and pin (B) for deformation.

- Check the brake pedal for bend, damage, and cracks on the welded parts.

- Check the lapping length (E) of sub-bracket (C) and slide plate (D).

E : 5.5 mm (0.217 in) or more

• Check clevis pin and plastic stopper (A) for damage and deformation.


• Check clevis pin and plastic stopper (A) for damage and deformation.

If any is found, replace clevis pin.

ADJUSTMENT AFTER INSTALLATION


ADJUSTMENT AFTER INSTALLATION

• Adjust each item of brake pedal after installing the brake pedal assembly to the vehicle. Refer to BR-77, "Inspection and Adjustment".

• Perform the release position learning of the accelerator pedal.

- HR16DE: Refer to EC-542, "Work Procedure".

- MR16DDT: Refer to EC-134, "Work Procedure".

    Brake piping
    Front : Exploded View WITHOUT ESP 1. Brake booster 2. Master cylinder assembly 3. Brake tube 4. Connector bracket 5. Connector 6. ABS actuator and electric unit (control unit) 7. Lock p ...

    Other materials:

    Magnet clutch
    Component Function Check 1.CHECK MAGNET CLUTCH OPERATION Perform auto active test of IPDM E/R. Refer to PCS-12, "Diagnosis Description" (with Intelligent Key) or PCS- 43, "Diagnosis Description" (without Intelligent Key). Does it operate normally? YES >> INSPECTION ...

    Periodic maintenance
    ROAD WHEEL Adjustment BALANCING WHEELS (ALUMINUM WHEEL) Preparation Before Adjustment Using releasing agent, remove double-faced adhesive tape from the road wheel. CAUTION: • Be careful not to scratch the road wheel during removal. • After removing double-faced adhesive tape, wipe clean tra ...

    P0171 fuel injection system function
    DTC Logic DTC DETECTION LOGIC With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the theoretical mixture ratio based on the mixture ratio feedback signal from the A/F sensors 1. The ECM calculates the necessary compensation to correct th ...