Inspection and Adjustment

INSPECTION

Brake Pedal Height
Check the height (H1) between the dash lower panel (1) and the brake pedal upper surface.

H1 : Refer to BR-136, "Brake Pedal".

CAUTION:
Remove the floor trim.

Stop Lamp Switch
Check the clearance (C) among the brake pedal lever (1) and the stop lamp switch (2) threaded end.

C : Refer to BR-136, "Brake Pedal".

CAUTION:
The stop lamp must turn off when the brake pedal is released.

NOTE:

Pull the brake pedal pad to make the clearance between the stop lamp switch threaded end and the brake peal lever.

Brake Switch/Brake Pedal Position Switch Check the clearance (C) among the brake pedal lever (1) and the brake switch/brake pedal position switch (2) threaded end.

C : Refer to BR-136, "Brake Pedal".

NOTE

:
Pull the brake pedal pad to make the clearance between the brake switch/brake pedal position switch threaded end and the brake peal lever.

Brake Pedal Play
Press the brake pedal. Check the brake pedal play (A) (stroke until fluid pressure occurs).

A : Refer to BR-136, "Brake Pedal".

Depressed Brake Pedal Height Check the height between the dash lower panel (1) and the brake pedal upper surface (H2) when depressing the brake pedal at 490 N (50 kg, 110 lb) while turning engine ON.

H2 : Refer to BR-136, "Brake Pedal".

CAUTION:
Remove the floor trim.

ADJUSTMENT

Brake Pedal Height
1. Remove instrument lower panel. Refer to IP-13, "Removal and Installation".

2. Disconnect the stop lamp switch and brake switch/brake pedal position switch harness connector.

3. Loosen the stop lamp switch and brake switch/brake pedal position switch 45° counterclockwise.

4. Loosen the lock nut (2) of input rod (1).

5. Rotate the input rod, adjust the brake pedal to the specified height (H1).

CAUTION:
The threaded end of the input rod must project to the inner side (L) of the clevis (3).

H1 : Refer to BR-136, "Brake Pedal".

6. Tighten the lock nut. Refer to BR-111, "Exploded View".

7. Adjust the clearance between the brake pedal lever and the stop lamp switch and brake switch/brake pedal position switch threaded end after adjusting the brake pedal height.

Stop Lamp Switch
1. Remove instrument lower panel. Refer to IP-13, "Removal and Installation".

2. Disconnect the harness connector from stop lamp switch.

3. Loosen the stop lamp switch 45° counterclockwise.

4. Press-fit the stop lamp switch (2) until the stop lamp switch hits the brake pedal lever (1) 45° clockwise while pulling the brake pedal pad slightly.

CAUTION:
• The clearance (C) between the brake pedal lever and stop lamp switch threaded and must be the specified value.

C : Refer to BR-136, "Brake Pedal".

• The stop lamp must be turned off when the brake pedal is released.

Brake Switch/Brake Pedal Position Switch 1. Remove instrument lower panel. Refer to IP-13, "Removal and Installation".

2. Disconnect the harness connector from brake switch/brake pedal position switch.

3. Loosen the brake switch/brake pedal position switch 45° counterclockwise.

4. Press-fit the brake switch/brake pedal position switch (2) until the brake switch/brake pedal position switch hits the brake pedal lever (1) 45° clockwise while pulling the brake pedal pad slightly.

CAUTION:
The clearance (C) between the brake pedal lever and brake switch/brake pedal position switch threaded and must be the specified value.

C : Refer to BR-136, "Brake Pedal".

Depressed Brake Pedal Height 1. Perform the air bleeding. Refer to BR-81, "Bleeding Brake System".

2. Check the height between the dash lower panel (1) and the brake pedal upper surface (H2) when depressing the brake pedal at 490 N (50 kg, 110 lb) while turning engine ON.

H2 : Refer to BR-136, "Brake Pedal".

CAUTION:
Remove the floor trim.