Nissan Juke Service and Repair Manual : Charge air cooler
Exploded View
1. Air inlet tube assembly
2. Air inlet tube bracket
3. Clamp
4. Air inlet hose
5. Gasket
6. Turbocharger
7. Mounting rubber
8. Charge air cooler
9. Air inlet tube assembly
10. Air inlet tube bracket
11. Air inlet hose
12. Air inlet tube assembly
13.Turbochager boost sensor
(with intake air temperture sensor 2)
14. Grommet
15. Grommet
16. Air inlet hose
17. Clamp
18. Recirculation valve
19. Clamp
20. Vacuum hose
21. Gasket
A. To vacuum gallery assembly B. To electric throttle control actuator C. To turbocharger
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
Removal and Installation
REMOVAL
1. Remove front bumper. Refer to EXT-12, "Exploded View".
2. Remove radiator core support upper. Refer to DLK-149, "MR16DDT : Exploded View".
3. Remove air inlet hose between air inlet tube and charge air cooler.
4. Remove charge air cooler (1).
CAUTION:
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material.
INSTALLATION
Install in the reverse order of removal paying attention to the following
points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is
not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to EM-31, "Removal and Installation".
Inspection
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.
• Be careful not to deform core fins.
• For cleaning procedure of charge air cooler core, refer to CO-19, "Inspection".
Intake manifold
Exploded View 1. Clamp 2. Water hose 3. PCV hose 4. Clamp 5. Gasket 6. Intake manifold 7. Clamp 8. Vacuum hose 9. Vacuum gallery assembly 10. Clamp 11. EVAP hose 12. EVAP servic ...Catalyst
2WD 2WD : Exploded View 1. A/F sensor 1 2. Catalyst convertor shroud upper 3. Gasket 4. Catalyst 5. Catalyst convertor support bracket rear 6. Catalyst convertor bracket (RH) A. To exhau ...Other materials:
Component parts
Charging system
CHARGING SYSTEM : Component Parts Location
1. Charge warning lamp (On the combination
meter)
2. Alternat
CHARGING SYSTEM : Component Description
Power generation voltage variable control system
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : Component
Parts Location
N ...
CVT position
Inspection and Adjustment
INSPECTION
1. Turn ON the ignition switch with the selector lever at the P position.
2. Press the selector button with the brake pedal depressed, and confirm that
the lever can be shifted to
positions other than P. Also confirm that shifting is not allowed from the P ...
Fusible link inspection
How To Check
A melted fusible link can be detected either by visual inspection or by
feeling with finger tip. If its condition is questionable, use circuit
tester or test lamp.
1 :Fusible link
CAUTION:
• If fusible link should melt, it is possible that critical circuit
(power supply or large ...