Nissan Juke Service and Repair Manual : Turbocharger

Exploded View

1. Exhaust manifold


1. Exhaust manifold
2. Turbocharger
3. Gasket
4. Turbocharger outlet duct 5. Oil outlet hose
6. Clamp
7. Oil return pipe
8. Gasket
9. Washer
10. Oil supply tube
11. O-ring

A. To EGR tube
B. To air inlet pipe
C. To turbocharge air inlet pipe D. To diesel particular filter assembly

: Nm (kg-m, in-lb): Nm (kg-m, ft-lb)
: Always replace after every: Nm (kg-m, in-lb)
disassembly.: Always replace after every
disassembly.

Removal and Installation: Should be lubricated with oil.


Removal and Installation

REMOVAL

1. Remove air cleaner case. Refer to EM-280, "Exploded View".

2. Remove cowl top extension. Refer to EXT-20, "Exploded View".

3. Drain engine coolant. Refer to CO-62, "Draining".

4. Remove diesel particular filter assembly. Refer to EX-17, "Exploded View".

5. Remove EGR volume control valve housing. Refer to EM-283, "Exploded View".

6. Remove EGR cooler.

7. Disconnect 5th injector quick connector and harness connector.

8. Remove oil tubes.

9. Remove turbocharger outlet duct bracket.

10. Remove turbocharger assembly (1) as follows:

NOTE

:
After applying penetrative lubricant to the mounting nuts, check for the penetration of the lubricant, and then loosen the nuts (A) to remove.

a. Remove turbocharger oil outlet hose.

CAUTION:
Be careful not to deform each turbocharger piping when pulling out the assembly.

11. Remove turbocharger outlet duct.


11. Remove turbocharger outlet duct.

INSTALLATION

Install in the reverse order of removal.

NOTE

:
Apply LOCTITE FRENETANCH or equivalent to the threads of the turbocharger oil inlet pipe union to the cylinder head.

Inspection

INSPECTION AFTER REMOVAL

Turbocharger

CAUTION:


CAUTION:
When the compressor wheel, turbine wheel or rotor shaft is damaged, remove all the fragments and foreign matter left in the following passages in order to prevent a secondary failure:

Suction side : Between turbocharger and air cleaner Exhaust side : Between turbocharger and outlet duct

INSPECTION AFTER INSTALLATION

Start engine and raise engine speed to check no exhaust emission leaks.

    EGR valve
    Exploded View 1. EGR valve assembly 2. Clamp 3. EGR tube 4. Air inlet tube 5. O-ring 6. Gasket 7. EGR cooler 8. Gasket 9. EGR volume control valve housing 10. Gasket 11. Electric t ...

    Exhaust manifold
    Exploded View 1. Exhaust gas temperature sensor 1 2. Gasket 3. Exhaust manifold 4. Exhaust gas pressure sensor 1 A. To cylinder head : Nm (kg-m, ft-lb) : Always replace after every disas ...

    Other materials:

    Front oil seal
    FRONT OIL SEAL : Removal and Installation REMOVAL 1. Remove the following parts. Front fender protector (RH): Refer to EXT-22, "Exploded View". Drive belt: Refer to EM-20, "Exploded View". Crankshaft pulley: Refer to EM-67, "Exploded View". 2. Remove front ...

    B2110 shift position/clutch interlock switch
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    Precaution
    Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver a ...