Nissan Juke Service and Repair Manual : Repairing material

Foam Repair

During factory body assembly, foam insulators are installed in certain body panels and locations around the vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.

URETHANE FOAM APPLICATIONS

Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.

<Urethane foam for foaming agent> 3M™ Automix™ Flexible Foam 08463 or equivalent

Read instructions on product for fill procedures.

Example of foaming agent filling operation procedure 1. Fill procedures after installation of service part.

a. Eliminate foam material remaining on vehicle side.

b. Clean area after eliminating form insulator and foam material.

c. Install service part.

d. Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.

1. Urethane foam


1. Urethane foam

A. Nozzle insert hole

2. Fill procedures before installation of service part.: Vehicle front


2. Fill procedures before installation of service part.

a. Eliminate foam material remaining on vehicle side.

b. Clean area after eliminating foam insulator and foam material.

c. Fill foam material on wheelhouse outer side.

1. Urethane foam


1. Urethane foam

A. Fill while avoiding flange area

NOTE: Vehicle front


NOTE

:
Fill enough to close gap with service part while avoiding flange area.

d. Install service part.

NOTE

:
Refer to label for information on working times.

    Body component parts
    Underbody Component Parts (2WD Models) : Both sided anti-corrosive precoated steel sections : High strength steel (HSS) sections : Both sided anti-corrosive steel and HSS sections NOTE: ...

    Other materials:

    Front door
    Exploded View 1. Front door panel 2. Grommet 3. TORX bolt 4. Door striker 5. Door pad 6. Bumper rubber 7. Door check link 8. Door hinge (lower) 9. Door hinge (upper) 10. Grommet : Do not reuse : N·m (kg-m, in-lb) : N·m (kg-m, ft-lb) : Body grease Door assembly DOOR ASSEMBLY : ...

    Power supply and ground circuit
    Diagnosis Procedure 1.CHECK FUSE Is the fuse fusing? YES >> Replace the fuse after repairing the applicable circuit. NO >> GO TO 2. 2.CHECK GROUND CONNECTION 1. Turn ignition switch OFF. 2. Check ground connection E21 and E38. Refer to GI-44, "Circuit Inspection". ...

    P0520 EOP sensor
    DTC Logic DTC DETECTION LOGIC DTC CONFIRMATION PROCEDURE 1.PRECONDITIONING If DTC Confirmation Procedure has been previously conducted, always perform the following procedure before conducting the next test. 1. Turn ignition switch OFF and wait at least 10 seconds. 2. Turn ignition swit ...