Nissan Juke Service and Repair Manual : Cooler pipe and hose

Exploded View

1. A/C unit assembly


1. A/C unit assembly 2. O-ring
3. High-pressure pipe
4. Condenser
5. Low-pressure flexible hose 6. O-ring
7. Compressor
8. O-ring
9. High-pressure flexible hose

: Nm (kg-m, in-lb): Do not reuse
: Nm (kg-m, ft-lb): Nm (kg-m, in-lb)
High-pressure flexible hose : Removal and Installation: Nm (kg-m, ft-lb)


High-pressure flexible hose : Removal and Installation

CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to HA- 23, "Perform Lubricant Return Operation

".

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-21, "Recycle Refrigerant".

2. Remove mounting bolt (A), and then disconnect high-pressure flexible hose from condenser.

CAUTION:
Cap or wrap the joint of the A/C piping and condenser with suitable material such as vinyl tape to avoid the entry of air.

3. Remove mounting bolt (A), and then disconnect high-pressure


3. Remove mounting bolt (A), and then disconnect high-pressure flexible hose from compressor.

CAUTION:
Cap or wrap the joint of the A/C piping and compressor with suitable material such as vinyl tape to avoid the entry of air.

4. Remove high-pressure flexible hose from vehicle.


4. Remove high-pressure flexible hose from vehicle.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.

Check for leakages when recharging refrigerant. Refer to HA-19, "Leak Test".

Low-pressure flexible hose : Removal and Installation

CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to HA- 23, "Perform Lubricant Return Operation".

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-21, "Recycle Refrigerant".

2. Remove air duct. Refer to EM-161, "Removal and Installation".

3. Remove low-pressure flexible hose (1) mounting bolt (A), and nut (B).

4. Remove plastic nut, and then move lower dash insulator aside.


4. Remove plastic nut, and then move lower dash insulator aside.

: Plastic nut


5. Remove mounting bolt (A), and then disconnect low-pressure


5. Remove mounting bolt (A), and then disconnect low-pressure flexible hose (1) and high-pressure pipe (2) from expansion valve. Refer to HA-56, "EXPANSION VALVE : Removal and Installation".

CAUTION:
Cap or wrap the joint of the A/C piping and expansion valve with suitable material such as vinyl tape to avoid the entry of air.

6. Remove mounting bolt (A), and then remove low-pressure flexible


6. Remove mounting bolt (A), and then remove low-pressure flexible hose (1) from compressor.

CAUTION:
Cap or wrap the joint of the A/C piping and compressor with suitable material such as vinyl tape to avoid the entry of air.

INSTALLATION


INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.

Check for leakages when recharging refrigerant. Refer to HA-19, "Leak Test".

High-pressure pipe : Removal and Installation

CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to HA- 23, "Perform Lubricant Return Operation".

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-21, "Recycle Refrigerant".

2. Remove air duct. Refer to EM-161, "Removal and Installation".

3. Remove low-pressure flexible hose (1) mounting bolt (A), and nut (B).

4. Remove plastic nut, and then move lower dash insulator aside.


4. Remove plastic nut, and then move lower dash insulator aside.

: Plastic nut


5. Remove mounting bolt (A), and then disconnect low-pressure


5. Remove mounting bolt (A), and then disconnect low-pressure flexible hose (1) and high-pressure pipe (2) from expansion valve. Refer to HA-56, "EXPANSION VALVE : Removal and Installation".

CAUTION:
Cap or wrap the joint of the A/C piping and expansion valve with suitable material such as vinyl tape to avoid the entry of air.

6. Remove mounting bolt (A), and then disconnect high-pressure


6. Remove mounting bolt (A), and then disconnect high-pressure pipe from condenser.

CAUTION:
Cap or wrap the joint of the A/C piping and condenser with suitable material such as vinyl tape to avoid the entry of air.

7. Remove mounting bolt (A), and then remove ground wire (1)


7. Remove mounting bolt (A), and then remove ground wire (1) from engine unit.

8. Remove high-pressure pipe (2) fixing clips (B), and then remove high-pressure pipe.

INSTALLATION


INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.

Check for leakages when recharging refrigerant. Refer to HA-19, "Leak Test".

    Compressor
    Exploded View REMOVAL 1. High-pressure flexible hose 2. O-ring 3. Compressor 4. O-ring 5. Low-pressure flexible hose A. To condenser B. To evaporator : Nm (kg-m, ft-lb) DISASSEMBLY ...

    Condenser
    Exploded View 1. Condenser 2. Refrigerant pressure sensor 3. O-ring 4. Grommet 5. Braket 6. O-ring 7. Liquid tank braket 8. Liquid tank : Do not reuse : Nm (kg-m, in-lb) : Nm (kg-m ...

    Other materials:

    Service data and specifications (SDS)
    SERVICE DATA AND SPECIFICATIONS (SDS) Idle Speed *: Under the following conditions A/C switch: OFF Electric load: OFF (Lights, heater fan & rear window defogger) Steering wheel: Kept in straight-ahead position Ignition Timing *: Under the following conditions A/C switch: OFF ...

    Diagnosis system (BCM) (with intelligent key system)
    Common item COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM) APPLICATION ITEM CONSULT-III performs the following functions via CAN communication with BCM. SYSTEM APPLICATION BCM can perform the following functions for each system. NOTE: It can perform the diagnosis modes except the ...

    Precaution for Harness Repair
    Solder the repair part, and wrap it with tape. [Twisted wire fray must be 110 mm (4.33 in) or less.] Never bypass the repair point with wire. (If it is bypassed, the turnout point cannot be separated and the twisted wire characteristics are lost.) ...