Nissan Juke Service and Repair Manual : Charge air cooler

Exploded View

1. Air inlet tube assembly


1. Air inlet tube assembly 2. Air inlet tube bracket 3. Clamp
4. Air inlet hose
5. Gasket
6. Turbocharger
7. Mounting rubber
8. Charge air cooler
9. Air inlet tube assembly 10. Air inlet tube bracket 11. Air inlet hose
12. Air inlet tube assembly 13.Turbochager boost sensor (with intake air temperture sensor 2) 14. Grommet
15. Grommet
16. Air inlet hose
17. Clamp
18. Recirculation valve
19. Clamp
20. Vacuum hose
21. Gasket

A. To vacuum gallery assembly B. To electric throttle control actuator C. To turbocharger

: N·m (kg-m, ft-lb): Vehicle front
: N·m (kg-m, in-lb): N·m (kg-m, ft-lb)
: Always replace after every: N·m (kg-m, in-lb)
disassembly.: Always replace after every
disassembly.

Removal and Installation

REMOVAL

1. Remove front bumper. Refer to EXT-12, "Exploded View".

2. Remove radiator core support upper. Refer to DLK-149, "MR16DDT : Exploded View".

3. Remove air inlet hose between air inlet tube and charge air cooler.

4. Remove charge air cooler (1).

CAUTION:
• Avoid interference between the charge air cooler and radiator.

• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material.

INSTALLATION


INSTALLATION

Install in the reverse order of removal paying attention to the following points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is not permissible).

• Pay attention to identification mark and direction.

• When installing air inlet hoses and tubes. Refer to EM-31, "Removal and Installation".

Inspection

INSPECTION AFTER REMOVAL

1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.

2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.

• Be careful not to deform core fins.

• For cleaning procedure of charge air cooler core, refer to CO-19, "Inspection".

    Intake manifold
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