Nissan Juke Service and Repair Manual : Body construction
Body Construction (RHD Models)
1. Outer side body
2. Outer front pillar reinforcement
3. Upper inner front pillar
4. Lower dash
5. Hoodledge reinforcement
6. Lower front pillar hinge brace
7. Weld nut
8. Side dash
9. Upper hinge plate
10. Lower hinge plate
11. Inner front pillar reinforcement
12. Inner front sill reinforcement
13. Inner sill
14. Front floor reinforcement
15. Front floor
16. Front outrigger
17. Outer sill reinforcement
18. Plate nut
19. Inner center pillar
20. Center pillar reinforcement
21. Center pillar hinge brace
22. Center sill reinforcement
23. Inner sill extension
24. Inner rear wheelhouse
25. Outer rear wheelhouse
26. Rear roof rail brace
27. Inner rear pillar reinforcement
28. Rear fender extension
29. Inner rear pillar
30. Inner rear wheelhouse reinforcement
Body Construction (LHD Models)
1. Outer side body
2. Outer front pillar reinforcement
3. Upper inner front pillar
4. Lower dash
5. Hoodledge reinforcement
6. Lower front pillar hinge brace
7. Weld nut
8. Side dash
9. Upper hinge plate
10. Lower hinge plate
11. Inner front pillar reinforcement
12. Inner front sill reinforcement
13. Inner sill
14. Front floor reinforcement
15. Front floor
16. Front outrigger
17. Outer sill reinforcement
18. Plate nut
19. Inner center pillar
20. Center pillar reinforcement
21. Center pillar hinge brace
22. Center sill reinforcement
23. Inner sill extension
24. Inner rear wheelhouse
25. Outer rear wheelhouse
26. Rear roof rail brace
27. Inner rear pillar reinforcement
28. Rear fender extension
29. Inner rear pillar
30. Inner rear wheelhouse reinforcement
31. Upper inner front pillar reinforcement
Rear Fender Hemming Process
1. A wheel arch is to be installed and hemmed over the left and right outer wheel houses.
2. In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer wheel house.
CAUTION:
Ensure that the area that is to be glued around the outer wheelhouse is
undamaged or defaced.
PROCEDURE OF THE HEMMING PROCESS
• Peel off old bonding material on the surface of the outer wheelhouse and clean thoroughly.
• Peel off a primer coat in the specified area where new adhesive is to be applied on rear fender (the replacing part).
• Apply new adhesive to both specified areas of the outer wheelhouse and rear fender.
<Adhesive> 3M™ Automix™ Panel Bonding Adhesive 08115 or equivalent
• Attach rear fender to the body of the car, and weld the required part except the hemming part.
• Bend the welded part starting from the center of the wheel arch
gradually with a hammer and a dolly. (Also hem the end of the
flange.)
• Hemming with a hammer is conducted to an approximate angle of
80 degrees.
• Starting from the center, hem the wheel arch gradually, using slight back and forth motion with a hemming tool.
• Seal up the area around the hemmed end of the flange.
Corrosion protection
Description To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in NISSAN production plants. When repairing or replacing body panels, it is nece ...Replacement operations
Description • This section is prepared for technicians who have attained a high level of skill and experience in repairing collision-damaged vehicles and also use modern service tools and equipmen ...Other materials:
Push-button ignition switch
Component Function Check
1.CHECK FUNCTION
1. Select “PUSH SW” in “Data Monitor” mode with CONSULT-III.
2. Check the push-button ignition switch signal under the following conditions.
Is the indication normal?
YES >> INSPECTION END.
NO >> Go to PCS-108, "Diagnosis Procedure&q ...
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”,
used along
with a front seat belt, helps to reduce the risk or severity of injury to the
driver and front passenger for certain
types of collision. Information necessary to service the system safely is
include ...
Electric controlled coupling oil seal
Exploded View
1. Rear final drive assembly
2. Electric controlled coupling oil seal
A. Oil seal lip
: Vehicle front
: Always replace after every
disassembly.
: Apply multi purpose grease
: Apply gear oil.
Removal and Installation
REMOVAL
1. Remove rear drive shafts. Refer to RAX-17, & ...