Nissan Juke Service and Repair Manual : Body construction

Body Construction (RHD Models)

1. Outer side body


1. Outer side body
2. Outer front pillar reinforcement 3. Upper inner front pillar 4. Lower dash
5. Hoodledge reinforcement 6. Lower front pillar hinge brace 7. Weld nut
8. Side dash
9. Upper hinge plate
10. Lower hinge plate
11. Inner front pillar reinforcement 12. Inner front sill reinforcement 13. Inner sill
14. Front floor reinforcement 15. Front floor
16. Front outrigger
17. Outer sill reinforcement 18. Plate nut
19. Inner center pillar 20. Center pillar reinforcement 21. Center pillar hinge brace 22. Center sill reinforcement 23. Inner sill extension 24. Inner rear wheelhouse 25. Outer rear wheelhouse 26. Rear roof rail brace 27. Inner rear pillar reinforcement 28. Rear fender extension 29. Inner rear pillar
30. Inner rear wheelhouse reinforcement

Body Construction (LHD Models)

1. Outer side body


1. Outer side body
2. Outer front pillar reinforcement 3. Upper inner front pillar 4. Lower dash
5. Hoodledge reinforcement 6. Lower front pillar hinge brace 7. Weld nut
8. Side dash
9. Upper hinge plate
10. Lower hinge plate
11. Inner front pillar reinforcement 12. Inner front sill reinforcement 13. Inner sill
14. Front floor reinforcement 15. Front floor
16. Front outrigger
17. Outer sill reinforcement 18. Plate nut
19. Inner center pillar 20. Center pillar reinforcement 21. Center pillar hinge brace 22. Center sill reinforcement 23. Inner sill extension 24. Inner rear wheelhouse 25. Outer rear wheelhouse 26. Rear roof rail brace 27. Inner rear pillar reinforcement 28. Rear fender extension 29. Inner rear pillar
30. Inner rear wheelhouse reinforcement 31. Upper inner front pillar reinforcement

Rear Fender Hemming Process

1. A wheel arch is to be installed and hemmed over the left and right outer wheel houses.

2. In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer wheel house.

CAUTION:
Ensure that the area that is to be glued around the outer wheelhouse is undamaged or defaced.

PROCEDURE OF THE HEMMING PROCESS

Peel off old bonding material on the surface of the outer wheelhouse and clean thoroughly.

Peel off a primer coat in the specified area where new adhesive is to be applied on rear fender (the replacing part).

Apply new adhesive to both specified areas of the outer wheelhouse and rear fender.

<Adhesive> 3M Automix Panel Bonding Adhesive 08115 or equivalent

Attach rear fender to the body of the car, and weld the required part except the hemming part.

 Bend the welded part starting from the center of the wheel arch


Bend the welded part starting from the center of the wheel arch gradually with a hammer and a dolly. (Also hem the end of the flange.)
Hemming with a hammer is conducted to an approximate angle of 80 degrees.

 Starting from the center, hem the wheel arch gradually, using slight


Starting from the center, hem the wheel arch gradually, using slight back and forth motion with a hemming tool.

 Seal up the area around the hemmed end of the flange.


Seal up the area around the hemmed end of the flange.

Replacement operations


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