Nissan Juke Service and Repair Manual : Back door

Exploded View

REMOVAL

1. Back door weather-strip


1. Back door weather-strip 2. Back door stay
3. Back door stay lower bracket 4. Bumper rubber
5. Back door striker
6. Back door panel
7. Back door hinge
8. Hole cover

A : Center mark
B : Seam

: Body grease: Do not reuse
Back door assembly: Body grease


Back door assembly

BACK DOOR ASSEMBLY : Removal and Installation

CAUTION:
Operate with two workers, because of its heavy weight.

Use protective tape or shop cloth to protect from damage during removal and installation.

REMOVAL

1. Remove luggage side upper finisher (LH and RH). Refer to INT-32, "LUGGAGE SIDE UPPER FINISHER : Removal and Installation".

2. Disconnect harness connector.

: Vehicle front


3. Remove rear washer hose (1) from hose mounting clip (A), and


3. Remove rear washer hose (1) from hose mounting clip (A), and then disengage hose.

: Vehicle front


4. Remove center pillar upper garnish. Refer to INT-21, "CENTER PILLAR UPPER


4. Remove center pillar upper garnish. Refer to INT-21, "CENTER PILLAR UPPER GARNISH : Removal and Installation".

5. Remove upper side of back door weather-strip. Refer to DLK-468, "BACK DOOR WEATHER-STRIP : Removal and Installation".

6. Remove rear assist grip (LH and RH) and mounting clips for rear portion of headlining, and then remove rear portion of headlining. Refer to INT-26, "Exploded View".

7. Remove ground harness mounting bolt (A) and harness fixing clip (B).

: Vehicle front


8. Remove grommet (1), and then pull out harness from roof panel


8. Remove grommet (1), and then pull out harness from roof panel (2).

9. Remove grommet (2), and then pull out harness and washer


9. Remove grommet (2), and then pull out harness and washer tube from roof panel (1).

10. Support back door with the proper material to prevent it from falling.


10. Support back door with the proper material to prevent it from falling.

WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the back door stay.

11. Remove back door stay (back door side). Refer to DLK-467, "BACK DOOR STAY : Removal and Installation".

12. Remove back door hinge mounting nuts on back door and remove back door assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:
Check back door hinge rotating part for poor lubrication. If necessary, apply body grease.

After installation, check back door open/close, lock/unlock operation.

After installation, perform the fitting adjustment. Refer to DLK-465, "BACK DOOR ASSEMBLY : Adjustment".

BACK DOOR ASSEMBLY : Adjustment

1. Back door assembly


1. Back door assembly 2. Bumper rubber (upper) 3. Bumper rubber (lower) 4. Back door hinge
5. Back door striker
6. TORX bolt
7. Roof panel
8. Rear combination lamp 9. Back door glass
10. Rear bumper fascia

: Nm (kg-m, ft-lb): Do not reuse
: Body grease: Nm (kg-m, ft-lb)
Check the clearance and the surface height between back door and each part by: Body grease


Check the clearance and the surface height between back door and each part by seeing and touching.

If the clearance and the surface height are out of specification, adjust them according to the procedures shown below.


FITTING ADJUSTMENT PROCEDURE


FITTING ADJUSTMENT PROCEDURE

1. Loosen back door striker mounting bolts.

2. Loosen back door hinge mounting nuts (back door side).

3. Adjust back door using back door striker and back door hinge to the specified value, as shown in the following table.

4. After adjustment tighten back door striker mounting bolts and back door hinge mounting nuts (back door side) to the specified torque.

5. Screw bumper rubber (upper) into the stopper position (A), and then loosen by a half turn.

6. Screw bumper rubber (lower) into the end position of threads.

CAUTION:


CAUTION:
After installation, apply touch-up paint (the body color) onto the head of back door hinge mounting nuts.

BACK DOOR STRIKER ADJUSTMENT

Adjust back door striker so that it becomes parallel with back door lock insertion direction.

Back door striker

BACK DOOR STRIKER : Removal and Installation

REMOVAL

1. Remove luggage rear plate. Refer to INT-30, "LUGGAGE REAR PLATE : Removal and Installation".

2. Remove TORX bolts, and then remove back door striker.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:
After installation, check back door open/close, lock/unlock operation.

After installation, perform the fitting adjustment. Refer to DLK-465, "BACK DOOR ASSEMBLY : Adjustment".

Back door hinge

BACK DOOR HINGE : Removal and Installation

REMOVAL

1. Remove back door assembly. Refer to DLK-462, "BACK DOOR ASSEMBLY : Removal and Installation".

2. Remove back door hinge mounting nuts (body side), and then remove back door hinge.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION: After installation, check back door open/close, lock/unlock operation.

After installation, perform the fitting adjustment. Refer to DLK-465, "BACK DOOR ASSEMBLY : Adjustment".

Check back door hinge rotating part for poor lubrication. If necessary, apply body grease.

: Grease up point


Back door stay


Back door stay

BACK DOOR STAY : Removal and Installation

REMOVAL

1. Remove luggage side upper finisher and rear pillar cap. Refer to INT-32, "LUGGAGE SIDE UPPER FINISHER : Removal and Installation".

2. Support the back door with the suitable material to prevent it from falling.

WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the back door stay.

3. Remove back door stay mounting bolts (body side).

4. Remove the metal clip (3) located on the connection between the back door stay (1) and the stud ball (2) (back door side) by using a flat-bladed screwdriver (A).

CAUTION:

Be careful not to damage painted surface.

5. Remove back door stay (back door side).

6. Remove mounting bolts, and then remove back door stay lower bracket.


6. Remove mounting bolts, and then remove back door stay lower bracket.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:
Apply anticorrosive agent onto the mounting surface.

After installation, check back door open/close, lock/unlock operation.

BACK DOOR STAY : Disposal

1. Fix back door stay (1) using a vise (C).

2. Using hacksaw (A) slowly make 2 holes in the back door stay, in numerical order as shown in the figure.

CAUTION:
When cutting a hole on back door stay, always cover a hacksaw using a shop cloth (B) to avoid scattering metal fragments or oil.

Wear eye protection (safety glasses).

Wear gloves.

A: 20 mm (0.787 in)


A: 20 mm (0.787 in)
B: Cut at the groove.

Back door weather-strip


Back door weather-strip

BACK DOOR WEATHER-STRIP : Removal and Installation

REMOVAL

Pull up and remove engagement with body from weather-strip joint.

CAUTION:
Never pull strongly on weather-strip.

INSTALLATION

1. Working from the upper section, align weather-strip center mark with vehicle center position mark and install weather-strip onto the vehicle.

2. For the lower section, insert pad (A) into weather-strip (1), and then fix the connection point.

3. Align the connecting point (B) of weather-strip (2) to the center


3. Align the connecting point (B) of weather-strip (2) to the center (A) of striker (1), and then install as shown in the figure.

4. Pull weather-strip gently to ensure that there is no loose section.


4. Pull weather-strip gently to ensure that there is no loose section.

NOTE

:
Check that weather-strip fits tightly in each corner and luggage rear plate.

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